TM-10-4320-325-14 Pump Unit Centrifugal Diesel-Driven Self-Priming Introduction 1-1 125 GPM Water Class III (NSN 4320-01-357-1930) Manual

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Chapter 1. INTRODUCTION - TM-10-4320-325-140018
Figure 1-1. Diesel-Driven Centrifugal Pump - TM-10-4320-325-140019
REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIR'S).
NOMENCLATURE CROSS-REFERENCE LIST.
Section II. EQUIPMENT DESCRIPTION AND DATA - TM-10-4320-325-140022
DESCRIPTION AND LOCATION OF MAJOR COMPONENTS.
EQUIPMENT DATA.
Section III. PRINCIPLES OF OPERATION - TM-10-4320-325-140026
Figure 1-3. Diesel-Driven Centrifugal Pump, Major Components
Figure 1-4. Diesel Engine, Major Components
Chapter 2. OPERATING INSTRUCTIONS - TM-10-4320-325-140029
Section I. DESCRIPTION AND USE OF OPERATOR'S CONTROLS AND INDICATORS
OPERATOR'S CONTROLS AND INDICATORS.
OPERATOR'S CONTROLS AND INDICATORS. (cont) - TM-10-4320-325-140032
OPERATOR'S CONTROLS AND INDICATORS. (cont) - TM-10-4320-325-140033
LEAKAGE CLASSIFICATIONS AND DEFINITIONS.
Table 2-1. Operator Preventive Maintenance Checks and Services (PMCS)
Table 2-1. Operator Preventive Maintenance Checks and Services (PMCS) (Cont) - TM-10-4320-325-140037
Table 2-1. Operator Preventive Maintenance Checks and Services (PMCS) (Cont) - TM-10-4320-325-140038
Table 2-1. Operator Preventive Maintenance Checks and Services (PMCS) (Cont) - TM-10-4320-325-140039
Table 2-1. Operator Preventive Maintenance Checks and Services (PMCS) (Cont) - TM-10-4320-325-140040
Section III. OPERATION UNDER USUAL CONDITIONS - TM-10-4320-325-140041
OPERATING PROCEDURES.
OPERATING PROCEDURES. (cont)
Figure 2-4. Adjust and Stop Engine
DATA PLATES.
DATA PLATES. (Cont)
STENCILS.
PREPARATION FOR MOVEMENT.
Section IV. OPERATION UNDER UNUSUAL CONDITIONS - TM-10-4320-325-140049
Figure 2-7. Cold Weather Starting Aid
Operation in Extreme Heat.
Operation in Sandy or DustyAreas.
EMERGENCY PROCEDURES.
EMERGENCY PROCEDURES. (Cont)
Chapter 3. OPERATOR MAINTENANCE INSTRUCTIONS
Table 3-1. Operator Troubleshooting
ENGINE STOPS RUNNING
Section III. OPERATOR MAINTENANCE PROCEDURES - TM-10-4320-325-140058
REPLACE/INSPECT AIR FILTER ELEMENT.
INSTALLATION - TM-10-4320-325-140060
Chapter 4. UNIT MAINTENANCE INSTRUCTIONS
Section I. REPAIR PARTS, SPECIAL TOOLS, TEST, MEASUREMENT AND DIAGNOSTIC EQUIPMENT (TMDE), AND SUPPORT EQUIPMENT
Table 4-1. Installation Items
Figure 4-1. Installation Items
CHECKING UNPACKED EQUIPMENT.
Section III. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Table 4-2. Unit Preventive Maintenance Checks and Services
Table 4-2. Unit Preventive Maintenance Checks and Services (Cont) - TM-10-4320-325-140069
Table 4-2. Unit Preventive Maintenance Checks and Services (Cont) - TM-10-4320-325-140070
Table 4-2. Unit Preventive Maintenance Checks and Services (Cont) - TM-10-4320-325-140071
Table 4-2. Unit Preventive Maintenance Checks and Services (Cont) - TM-10-4320-325-140072
Table 4-2. Unit Preventive Maintenance Checks and Services (Cont) - TM-10-4320-325-140073
Section IV. UNIT TROUBLESHOOTING PROCEDURES
Table 4-4. Unit Troubleshooting
Section V. UNIT MAINTENANCE PROCEDURES
INSPECT/SERVICE CENTRIFUGAL PUMP UNIT, DIESEL-DRIVEN.
REPLACE/INSPECT DATA AND CAUTION INFORMATION PLATES.
INSTALLATION: - TM-10-4320-325-140080
REPLACE/INSPECT OIL DIPSTICK AND FILLER TUBE.
INSPECT/REPLACE PUMP SUCTION, DISCHARGE, AND PRIMING PORT PIPING, COUPLING HALVES, AND DUST PLUG.
Figure 4-6. Replace Pump Suction, Discharge, and Priming Port Piping, Coupling Halves, and Dust Plug
REPLACE/INSPECT/REPAIR INLET (SUCTION) FLANGE AND CHECK VALVE ASSEMBLY.
Figure 4-7. Replace/Inspect/Repair Inlet (Suction) Flange and Check Valve Assembly
REPLACE/INSPECT/SERVICE VOLUTE.
INSTALLATION: - TM-10-4320-325-140087
REPLACE/SERVICE FUEL TANK.
INSTALLATION - TM-10-4320-325-140089
REPLACE/SERVICE FUEL FILTER AND FUEL COCK.
INSTALLATION - TM-10-4320-325-140091
REPLACE/SERVICE/INSPECT FUEL INJECTION PIPE.
INSTALLATION: - TM-10-4320-325-140093
REPLACE/INSPECT EXHAUST SILENCER.
Figure 4-12. Replace/Inspect Exhaust Silencer Assembly
REPLACE/INSPECT AIR CLEANER ASSEMBLY AND INTAKE BEND.
INSPECTION: - TM-10-4320-325-140097
REPLACE/INSPECT FLYWHEEL AND COOLING CASE COVER.
INSPECTION - TM-10-4320-325-140099
REPLACE/INSPECT/ADJUST VALVE ROCKER ARM ASSEMBLY.
INSPECTION - TM-10-4320-325-140101
Figure 4-17. Adjusting Valve Clearance
REPLACE/INSPECT/SERVICE LUBE OIL STRAINER.
INSTALLATION: - TM-10-4320-325-140105
REPLACE/INSPECT/REPAIR RECOIL STARTER ASSEMBLY.
INSPECTION: - TM-10-4320-325-140107
INSTALLATION: - TM-10-4320-325-140108
Section VI. PREPARATION FOR STORAGE OR SHIPMENT - TM-10-4320-325-140109
Chapter 5. DIRECT SUPPORT MAINTENANCE INSTRUCTIONS - TM-10-4320-325-140111
Section I. DIRECT SUPPORT REPAIR PARTS, SPECIAL TOOLS, TEST MEASUREMENT AND DIAGNOSTIC EQUIPMENT (TMDE), AND SUPPORT EQUIPMENT
Section III. DIRECT SUPPORT TROUBLESHOOTING
Table 5-1. Direct Support Troubleshooting Chart
Section IV. DIRECT SUPPORT MAINTENANCE PROCEDURES
REPLACE/INSPECT IMPELLER, WEAR PLATE, SHAFT SEAL, AND SHAFT ADAPTER.
Figure 5-1. Replacing Impeller, Shaft Seal, and Shaft Adapter
INSTALLATION: - TM-10-4320-325-140118
REPLACE/INSPECT/REPAIR PUMP CASING.
Figure 5-2. Pump Casing Assembly
REPLACE DIESEL ENGINE.
Figure 5-3. Engine Mounting Assembly
REPLACE/TEST FUEL INJECTION NOZZLE.
REMOVAL - TM-10-4320-325-140124
INSTALLATION - TM-10-4320-325-140125
REPLACE/INSPECT/TEST/ADJUST FUEL INJECTION PUMP.
Figure 5-5. Replace Fuel Injection Pump
Figure 5-6. Align Control Lever Pointer With Fuel Injection Pump Access Hole
Figure 5-7. Top Dead Center Position
Figure 5-8. Fuel Injection Volume Limitation Adjustment
REPLACE FRAME ASSEMBLY, BASE PLATE, AND SHOCK MOUNTS.
Figure 5-9. Engine Mounting Assembly
Section V. PREPARATION FOR STORAGE OR SHIPMENT
Chapter 6. GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
Section I. GENERAL SUPPORT REPAIR PARTS, SPECIAL TOOLS, TEST,
REPLACE/INSPECT/REPAIR CYLINDER HEAD AND VALVE ASSEMBLY.
Figure 6-1. Removing Cylinder Head
Figure 6-2. Cylinder Head Assembly
INSPECTION - TM-10-4320-325-140139
Figure 6-3. Valve Recess
REPLACE/INSPECT/REPAIR CRANKCASE COVER.
Figure 6-5. Replacing Crankcase Cover
Figure 6-6. Main Bearing Insert
REPLACE/INSPECT/REPAIR LUBE OIL PUMP.
Figure 6-8. Lube Oil Pump Assembly
Figure 6-9. Installation of Lubricating 011 Pump
REPLACE/INSPECT CAMSHAFT.
Figure 6-11. Recess of Needle Bearing
Figure 6-13. Cam and Tappet
Figure 6-14. Inserting Camshaft
REPLACE/INSPECT BALANCER SHAFT.
INSTALLATION - TM-10-4320-325-140152
REPLACE/INSPECT/REPAIR PISTON AND CONNECTING ROD ASSEMBLY.
Figure 6-18. Removing and Installing Piston and Connecting Rod Assembly
INSPECTION/REPAIR - TM-10-4320-325-140155
INSTALLATION - TM-10-4320-325-140156
Figure 6-19. Removing and Installing Piston and Connecting Rod Assembly
INSTALLATION (cont) - TM-10-4320-325-140158
REPLACE FLYWHEEL.
INSTALLATION - TM-10-4320-325-140160
REPLACE/INSPECT CRANKSHAFT.
Figure 6-21. Crankshaft Assembly
REPLACE/INSPECT GOVERNOR AND SPEED CONTROL DEVICE.
REMOVAL - TM-10-4320-325-140164
INSPECTION - TM-10-4320-325-140165
Figure 6-24. Speed Control Device Assembly
REPLACE/INSPECT CRANKCASE.
REMOVAL/INSTALLATION
Appendix A: REFERENCES - TM-10-4320-325-140169
Appendix B: MAINTENANCE ALLOCATION CHART - TM-10-4320-325-140170
EXPLANATION OF COLUMNS IN SECTION III
Section II. MAINTENANCE ALLOCATION CHART - TM-10-4320-325-140172
Section II. MAINTENANCE ALLOCATION CHART (cont) - TM-10-4320-325-140173
Section II. MAINTENANCE ALLOCATION CHART (cont) - TM-10-4320-325-140174
Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS
Appendix C: COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS LIST (BIIL)
Section II. COMPONENTS OF END ITEM - TM-10-4320-325-140177
Section III. BASIC ISSUE ITEMS - TM-10-4320-325-140178
Appendix D: ADDITIONAL AUTHORIZATION LIST
Appendix E: EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
Appendix F: ILLUSTRATED LIST OF MANUFACTURED ITEMS
Appendix G: TORQUE LIMITS
Appendix G: TORQUE LIMITS (Cont)
TIGHTENING TORQUES - TM-10-4320-325-140186
GLOSSARY - TM-10-4320-325-140187
Section II. DEFINITION OF UNUSUAL TERMS - TM-10-4320-325-140188
Section II. DEFINITION OF UNUSUAL TERMS (Cont) - TM-10-4320-325-140189
Section II. DEFINITION OF UNUSUAL TERMS (Cont) - TM-10-4320-325-140190
TM-10-4320-325-14 Pump Unit Centrifugal Diesel-Driven Self-Priming Introduction 1-1 125 GPM Water Class III (NSN 4320-01-357-1930) Manual

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