TM 5-3825-270-23&P
0099
DT STYLE CONNECTOR PLUG REPAIR - Continued
1
2
3
1
6
5
4
5
4
7
Figure 2. DT Style Connector Plug Repair.
NOTE
Hold rear grommet when pulling terminal and wire out, to prevent displacing rear grommet.
2.
Move locking finger (Figure 2, Item 7) away from terminal (Figure 2, Item 5) to release terminal while gently
pulling wire (Figure 2, Item 4) backwards.
3.
Remove terminal (Figure 2, Item 5) and wire (Figure 2, Item 4) from rear grommet (Figure 2, Item 6).
4.
Cut wire behind old terminal (Figure 2, Item 6) and strip wire (Figure 2, Item 4).
NOTE
Make sure all wire strands are in crimp barrel and visible in terminal inspection hole.
5.
Insert and crimp wire (Figure 2, Item 4) to new terminal (Figure 2, Item 5).
6.
Insert wire (Figure 2, Item 4) and terminal (Figure 2, Item 5) into plug (Figure 2, Item 1) through rear grommet
(Figure 2, Item 6) until a click is felt.
7.
Slightly tug wire (Figure 2, Item 4) to verify terminal (Figure 2, Item 5) is properly locked in place.
8.
Verify seal (Figure 2, Item 2) is in place on plug (Figure 2, Item 1).
9.
Install wedge lock (Figure 2, Item 3) to plug (Figure 2, Item 1) until it snaps into place.
END OF TASK
SPADE CONNECTOR REPAIR
NOTE
Make cut directly behind damaged terminal.
1.
Cut and remove terminal (Figure 3, Item 3) from wire (Figure 3, Item 1).