TM 5-3825-270-23&P
FIELD MAINTENANCE
GENERAL WIRE HARNESS REPAIR/JUMPER WIRE FABRICATION
INITIAL SETUP:
Materials/Parts (cont.)
Tools and Special Tools
Tie Wraps (WP 0224, Table 1, Item 56)
Tool Kit, General Mechanic's: Automotive
Wire (WP 0224, Table 1, Item 57)
(WP 0225, Table 1, Item 12)
Terminal Kit (WP 0225, Table 1, Item 2)
Crimping Tool, Terminal, Hand, Weatherpack
Personnel Required
Goggles, Industrial (WP 0225, Table 1, Item 2)
Construction Equipment Repairer 91L (2)
Torch Kit, Soldering (WP 0225, Table 1, Item 2)
Tool Kit, Electric (WP 0225, Table 1, Item 2)
Tool, Terminal Remover (Weatherpack), Electrical
Equipment Condition
Engine OFF (TM 5-3825-270-10).
Negative battery cable disconnected. (WP 0085)
Materials/Parts
Heatshrink (WP 0224, Table 1, Item 40)
Tags, Identification, White (WP 0224, Table 1, Item
54)
DT STYLE CONNECTOR RECEPTACLE REPAIR
WARNING
Ensure electrical power is off prior to working on all electrical systems. Failure to comply
may result in injury or death to personnel.
Remove all jewelry, such as rings, ID tags, bracelets, etc., prior to working on or around
equipment. Jewelry and tools can catch on equipment, contact positive electrical circuits,
and cause a direct short, severe burns, or electrical shock. Failure to comply may result
in injury or death to personnel.
CAUTION
Terminals come in different styles and sizes. Use only exact replacement. Do not attempt to
modify terminal to fit. Failure to comply may cause damage to equipment.
NOTE
Tag and mark wires, connectors, and harnesses prior to removal to ensure proper installation.
1.
Remove wedge lock (Figure 1, Item 2) from receptacle (Figure 1, Item 1).
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