4-16. ON-OFF CABLE ASSEMBLY

TM-10-4930-236-13P Tank and Pump Unit Liquid Dispensing; for Truck Mounting Mil Design Tank and Pump Unit Electric Motor Driven Model (97403) Manual
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TM 10-4930-236-13&P 4-16. ON-OFF CABLE ASSEMBLY This task consists of: a. Removal b. Test c. Disassembly d. Repair e. Assembly f. Installation INITIAL SETUP Tools Required General Mechanic Tool Kit (Appendix B, Section III, Item 3) Soldering Gun (Appendix B, Section III, Item 12) Materials/Parts Required Solder (Appendix E, Section II, Item 3) Equipment Condition Pumping Unit Shutdown General Safety Instructions WARNING Avoid breathing fumes generated by soldering. REMOVAL Disconnect cable (1) from junction box (2). TEST Test for continuity with switch in ON position. If reading is more than 5 Ohms, replace the cable or defective connector. DISASSEMBLY a. Loosen screws (3) and unscrew body (4) from alinement barrel (7). b. Slide body (4), metal collar (5) and plastic collar (6) back on cable. c. Pull off alinement barrel (7) and rubber isolator (8). d. Tag and unsolder leads (9) from pins (10). REPAIR a. Inspect the cable for breaks or cuts. If the cable is damaged near the connector, cut the cable above the damage and trim back the outer insulation approximately 1/2 inch. Trim insulation on each lead to expose approximately 1/4 inch of wire. b. Inspect the connector components (3-8) for damage. Replace connector if damaged. ASSEMBLY a. Slide body (4), metal collar (5) and plastic collar (6) onto cable, if removed. 4-36

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