TM 5-3825-270-23&P
FIELD MAINTENANCE
FUEL LINE REPLACEMENT
INITIAL SETUP:
Tools and Special Tools
References
Tool Kit, General Mechanic's: Automotive
Parts Manual (WP 0220) Figure 4005
(WP 0225, Table 1, Item 12)
Pan, Drain, 5 Gal Cap (WP 0225, Table 1, Item 2)
Equipment Condition
Engine compartment cover removed. (WP 0142)
Materials/Parts
Locknut Qty: 8
REMOVAL
WARNING
Fuel is very flammable and can explode easily. Keep fuel away from open flame and keep
fire extinguisher within easy reach when working with fuel. Do not work on fuel system when
engine is hot. Fuel can be ignited when engine is hot. When working with fuel, post signs that
read NO SMOKING WITHIN 50 FEET OF VEHICLE. Failure to comply may result in injury
or death to personnel.
NOTE
Water tank shown removed for clarity.
Remove cable ties as required.
Note location and position of cushion clips and fuel line routing prior to removal to ensure
proper installation.
Use a drain pan where appropriate to catch any spilled fuel. Dispose of drain pan contents
IAW local procedures.
Both fuel supply line and fuel return lines are removed the same way, except where noted.
Perform Step (1) if fuel supply line is damaged.
1.
Loosen clamp (Figure 1, Item 3) and remove fuel supply line (Figure 1, Item 1) from fuel tank (Figure 1, Item
4).
0172-1