TM 10-4320-344-243.8.20 Cylinder Head Assembly Replacement, Models 609-C and US636HCCD-1.This task covers:3.8.20.1 Removal3 .8 .2 0 . 3 I n s t a l l a t i on3.8.20.2 AdjustmentINITIALSETUPToolsGeneral Mechanic’s AutomotiveTool Kit, Appendix B, Section III,Item 1Torque Wrench, Appendix B, SectionIII, Item 2Angle-of-Turn Indicator, Appendix B,Section III, Item 3Pushrod Tube Spring Compressor, AppendixB, Section III, Item 17Square Socket Insert, Appendix B,Section III, Item 18Material/PartsGrease, Appendix C, Item 13Rags, Appendix C, Item 20Solder, Appendix C, Item 25Tags, Appendix C, Item 31Washers (TM 10-4320-344-24P)Ring Spacer (TM 10-4320-344-24P)Equipment ConditionsTop Panel Assembly Removed, paragraph2 .12 .4.Right Side Panel Assembly removed,paragraph 2.12.6.Equipment Conditions (Continued)Fuel Leakoff Manifold Assembly removed,paragraph 2.21.7.Fuel Injection Nozzles removed, paragraph2 .21 .9.Engine Temperature Transmitter removed,paragraph 2.21.20 (609-C).Exhaust Manifold Pipes removed, paragraph2.21.37.Intake Manifold removed, paragraph2.21.38.Cowling Assembly removed, paragraph2.21.40.Rocker Arm Assembly removed, paragraph3 .8 .18 .General Safety InstructionsDo not work on equipment that is notsecurely stabilized to prevent rollingo r s l i d i n g.To prevent burns do not work on hotengine components.Allow engine to cool.Do not work on equipment without follow-ing standard shop safety practices.3.8.20.1 Removal.To prevent malfunction of parts, reinstall pushrods in same position fromwhich they were removed.a.Tag and remove two pushrods (Figure 3-42, 1).b .Using square recess socket, remove two plugs (2) and washers (3) from cylinderhead assembly (4).Discard washers (3).Loosen bolts in a diagonal sequence.c .Progressively loosen four cylinder head bolts (5).Remove four cylinder headbolts (5) and flat washers (6).3-94NOTE
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