TM 10-4320-344-24
3.8.19 Cylinder Head Assembly Replacement, Model 609-A.
This task covers:
3.8.19.1 Removal
3 .
8 .1 9 . 2 I n s t a l l a t i on
INITIAL SETUP
Tools
General Mechanic’s Automotive
Tool Kit, Appendix B, Section
I I I,
Item 1
Goggles,
Industrial,
Appendix B,
Section III, Item 2
Gun, Air Blow, Appendix B, Section
I I I,
Item 2
Torque Wrench, Appendix B, Section
III, Item 2
Material/Parts
Adhesive (Gasket), Appendix C, Item 1
Brush, Appendix C, Item 5
Gloves,
Appendix C, Item 11
Rags, Appendix C, Item 20
Solvent, Dry Cleaning, Appendix C,
Item 26
Gasket (TM 10-4320-344-24P)
Lock Washers (TM 10-4320-344-24P)
Equipment Conditions
Cooling System Hoses removed, paragraph
2 .
2
0 .
2 .
Exhaust and Intake Manifolds removed,
paragraph 2.21.36.
Thermostat removed, paragraph 2.21.41.
Fuel Injection Nozzle and Holder
Assemblies removed, paragraph 2.21.8.
Rocker Arm Assembly removed, paragraph
3 .
8 .
1
7 .
General Safety Instructions
Do not work on equipment without follow-
ing standard shop safety practices.
3.8.19.1 Removal.
a .
Remove
b .
Remove
c .
Remove
engine
twelve push-rods (Figure 3-40, 1).
two nuts (2), flat washers (3), and lifting eyes (4).
eighteen nuts (5) and lock washers (6) that secure cylinder head (7) to
block .
Discard lock washers (6).
Do not pry on cylinder head or contact surfaces, to remove cylinder head.
Damage to cylinder head or engine block may result.
A soft hammer may be necessary to loosen cylinder head.
d .
Remove cylinder head (7), cylinder head gasket (8).
Set cylinder head (7) on
a clean, flat surface and discard gasket (8).
3-91
NOTE
