TM 10-4320-344-242.23.6 Master Cylinder and Brake Line Maintenance.This task covers:2.23.6.1 Disassembly2.23.6.3 Assembly2 .23 . 6 . 2 R e p a irINITIALSETUPToolsEquipment ConditionsGeneral Mechanic’s AutomotivePumping station shut down, TM 10-4320-Tool Kit, Appendix B, Section344-10.III, Item 1Tongue Jack and Tripod Assembly removed,Flaring Tool, Appendix B, Section III,paragraph 2.23.3 (US636HCCD-1).Item 2GeneralSafetyInstructionsTube Bender, Appendix B, Section III,Item 2Do not work on equipment that is notsecurely stabilized to prevent rollingMaterial/Partso r s l i d i n g .Brake Fluid, Appendix C, Item 4Do not work on equipment without follow-Pan, Appendix C, Item 19ing standard shop safety practices.Rags, Appendix C, Item 20This procedure applies to Model 609-A. The procedures for Models 609-C andUS636HCCD-1 are similar.2.23.6.1 Disassembly.Do not work on equipment that is not securely stabilized to prevent rollingor sliding. Ensure both wheels of equipment have chocks that are secure.a.b .c .d .e .f .g .h.Failure to obey this warning may result in serious personal injury.Place pan beneath master cylinder (Figure 2-173, 1).Disconnect metal brake line (2) from rear of master cylinder (1) and drainbrake fluid into pan. Properly discard brake fluid in accordance withstanding operating procedures.Remove two nuts (3), bolts (4), four spacers (5), wiring harness clamp (6),and master cylinder (1) from trailer (7).Remove four mounting screws (8) and brake line mounting clamps (9) fromt r a i l e r ( 7 ) .Disconnect and remove metal brake line (2) from rubber brake line (10).Remove retaining clip (11) and rubber brake line (10) from mounting bracket(12) and disconnect and remove rubber brake line (10) from tee fitting (13) ona x l e ( 1 4 ).Disconnect metal brake line (15) from backing plate (16) on right side wheeland tire assembly (17).Disconnect other end of metal brake line (15) from tee fitting (13) and removemetal brake line (15).2-388NOTE
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