TM 5-4320-302-146-17.CONNECTING ROD ASSEMBLY (CONT)Location/ItemActionRemarksNOTEWhen determining big-end bearing radial and side clearance, make sureconnecting rods and big-end bearings are properly matched and alsoproperly matched to the corresponding crankpin.17.Big-end bearing radialTake the smallest measurement of the big-endclearancebearing bore that is still within the tolerance limits,measured in step 14, and subtract largest crankpindiameter measurement measured in step 16. Theradial difference between these two measurementsis the big-end bearing clearance. It should be0.0020 to 0.0043 inch (0.05 to 0.108 mm) undernormal conditions. Radial clearance upper limitvalue is 0.0118 inch (0.3 mm). If radial clearance isless than 0.0020 inch (0.05 mm), replace big-endbearing and remeasure bearing bore. Make sureradial clearance falls within tolerance limits. If radialclearance is larger than 0.0118 inch (0.3 mm),replace big end bearing with bearing having the nextsmaller size bore.18. Big-end bearing sideMeasure crankpin width and record the measure-clearance ment. Subtract connecting rod width measured instep 11. The difference is big-end bearing sideclearance and it should be 0.0067 to 0.0107 inch(0.170 to 0.271 mm) under normal conditions. Theside clearance upper limit value is 0.0236 inch (0.6mm). If the side clearance is less than 0.0067(0.170 mm), the connecting rod should berechecked and remeasured. Replace theconnecting rod if necessary. If the side clearance isgreater than 0.0236 inch (0.6 mm), either theconnecting rod or the crankpin fillets on thecrankshaft have worn. Recheck and remeasureconnecting rod. Replace connecting rod if width isbelow tolerance limits. If not, recheck crankpinwidth on crankshaft. Crankpin width should be1.3386 to 1.3401 inches (34.0 to 34.039 mm). Ifcrankpin width is greater than 1.3401 inch (34.039mm), replace crankshaft. Connecting rods and big-end bearings may also have to be replaced.6-134
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