TM 5-3825-270-23&P
FIELD MAINTENANCE
ENGINE CYLINDER HEAD GASKET REPLACEMENT
INITIAL SETUP:
Personnel Required
Tools and Special Tools
Construction Equipment Repairer 91L (2)
Tool Kit, General Mechanic's: Automotive
(WP 0225, Table 1, Item 12)
Shakle (WP 0225, Table 1, Item 7)
References
Multi-Leg Nylon Sling (WP 0225, Table 1, Item 3)
Parts Manual (WP 0220) Figure 4031
Wrench, Torque, 20-100 lb-ft (27-136 Nm), 3/8 in.
Drive (WP 0225, Table 1, Item 13)
Equipment Condition
Radiator drained. (WP 0075)
Materials/Parts
Rear access door opened. (TM 5-3825-270-10)
Lubricating Oil, Engine, OE/HDO 15W40
Engine compartment cover removed. (WP 0142)
(WP 0224, Table 1, Item 42, 43, 44, 45)
Coolant reservoir removed. (WP 0070)
Qty: 1
Engine nozzle tubes removed. (WP 0118)
Screw, Cylinder Head (WP 0226, Table 1, Item
Valve cover and gasket removed. (WP 0141)
18) Qty: 18
Gasket, Cylinder Head (WP 0226, Table 1, Item
27) Qty: 1
REMOVAL
CAUTION
Fuel/water separator filter must be supported when removed. Failure to comply may result in
damage to equipment.
1.
Remove two screws (Figure 1, Item 1) and fuel/water separator filter assembly (Figure 1, Item 3) from inlet
assembly (Figure 1, Item 2).
0145-1