TM 5-3825-270-23&P
FIELD MAINTENANCE
ENGINE WIRE HARNESS REPLACEMENT
INITIAL SETUP:
Personnel Required
Tools and Special Tools
Construction Equipment Repairer 91L (2)
Tool Kit, General Mechanic's: Automotive
(WP 0225, Table 1, Item 12)
Tap & Die Set (Screwdriver) (WP 0225, Table 1,
References
Item 2)
Parts Manual (WP 0220) Figure 4026
Materials/Parts
Equipment Condition
Tags, Identification (WP 0224, Table 1, Item 54)
Batteries disconnected. (WP 0085)
Ties, Cable (WP 0224, Table 1, Item 9)
Engine compartment cover removed. (WP 0142)
Lockwasher (WP 0226, Table 1, Item 37) Qty: 4
Lockwasher (WP 0226, Table 1, Item 62) Qty: 1
Lockwasher (WP 0226, Table 1, Item 61) Qty: 1
REMOVAL
NOTE
Tag and mark all wires prior to removal.
Note routing of harness prior to removal to ensure proper installation.
Remove cable ties and cushion clips as required.
1.
Disconnect governor actuator harness connector (Figure 1, Item 1) from engine wire harness connector (Figure
1, Item 2).
1
2
Figure 1. Engine Wire Harness Removal.
2.
Remove nut (Figure 2, Item 3), lockwasher (Figure 2, Item 4), washers (Figure 2, Items 5 and 6), and wire
(Figure 2, Item 7), from temperature sensor (Figure 2, Item 8). Discard lockwasher.