TM 10-4320-344-243.8.11 Fuel Injection Pump Assembly Maintenance, Models 609-C and US636HCCD-1.This task covers:3.8.11.1 Internal Leakage Test3.8.11.4 Removal3 .8 .1 1 . 2 S t a r t - o f - D e l i v e r y T e st3 .8 .1 1 . 5 R e p a ir3.8.11.3 Adjustment3 .8 .1 1 . 6 I n s t a l l a t i onINITIALSETUPToolsGeneral Mechanic’s AutomotiveTool Kit, Appendix B, SectionIII, Item 1Dial Indicator, Appendix B,Section III, Item 3Injection Pump Tester, AppendixB, Section III, Item 11Pointer, Appendix B, Section III,Item 12Setting Device, Appendix B,Section III, Item 13Pump Lever, Appendix B, SectionIII, Item 14Graduation Magnet, Appendix B,Section III, Item 15Material/PartsPan, Appendix C, Item 19Rags, Appendix C, Item 20Tags, Appendix C, Item 31Preformed Packing (TM 10-4320-344-24P)Equipment ConditionsPumping station shut down, TM10-4320-344-10.Top Panel Assembly removed,paragraph 2.12.4. (609-C).Right Side Panel Assembly removed,paragraph 2.12.6. (609-C).Bulkhead Panel Assembly removed,paragraph 2.12.15. (609-C).Equipment Conditions (Continued)Air Cleaner Assembly removed,paragraph 2.14.3 (US636HCCD-1).Battery disconnected, paragraph 2.15.6(609-C) or 2.15.5 (US636HCCD-1).Fuel Lines and Oil Line disconnected fromFuel Transfer Pump Assembly and FuelInjection Pump Assembly and capped,paragraph 2.21.2.Fuel Injection Lines disconnect andcapped, paragraph 2.21.7.V-Belt Guard removed, paragraph 2.21.11(US636HCCD-1).Cylinder Head Cover removed, paragraph2.21.48.Governor Linkage disconnected, paragraph3.8.7 (609-C) or 3.8.8 (US636HCCD-1).V-Belt Tensioner Assembly removed,paragraph 3.8.16.General Safety InstructionsDo not work on equipment that is notsecurely stabilized to prevent rollingo r s l i d i n g .Diesel fuel is flammable.Keep sparks,cigarettes, and open flame away from fuelsystem components.Do not work on equipment with batteryconnected.Electrocution hazard is pres-ent if battery is present.Do not work on equipment without follow-ing standard shop safety practices.3 - 65
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