TM 10-4320-344-242.20 RADIATORASSEMBLYMAINTENANCE.2.20.1 Radiator Shell Assembly and Side Panels Maintenance, Model 609-A.This task covers:2.20.1.1 Removal2.20.1.4 Assembly2.20.1.2 Disassembly2.20.1.5 Installation2.20.1.3 RepairINITIALSETUPToolsEquipment ConditionsGeneral Mechanic’s AutomotiveBattery Box and Cover removed, paragraphTool Kit, Appendix B, Section III,2 .15 .2.Item 1Hood Assembly removed, paragraph 2.19.1.M a t e r i a l s / P a r t sGeneral Safety Instructions.Lock Washers (TM 10-4320-344-24P)Do not work on equipment that is notEquipment Conditionssecurely stabilized to prevent rolling ors l i d i n g.Pumping stations shut down, TM 1 0-4320-344-10.Do not work on equipment without followingstandard shop safety precautions.2.20.1.1 Removal.a .b .c .d .Hot antifreeze can scald.Hot radiator and engine components can burn.Failure to obey these warnings may result in serious personal injury.Remove radiator cap (Figure 2-104, 1).Remove two mounting nuts (2), four flat washers (3), and two bolts (4) fromtwo support brackets (5).Remove eight bolts (6), twelve flat washers (7), twelve lock washers (8), andfour nuts (9). Discard lock washers (8).Lift radiator shell (10) above radiator neck (11) and remove radiators h e l l ( 1 0 ) .2.20.1.2 Disassembly.a .Remove sixteen screws (Figure 2-105, 1) and two side panel assemblies (2) fromr a d i a t o r s h e l l ( 3 ).b .Remove four nuts (4), lock washers (5), bolts (6), and two support brackets(7). Discard lock washers (5).c .Remove two ball studs (8), two lock washers (9), four flat washers (11)), andtwo screws (11) from two side panels (2). Discard lock washers (9).2.20.1.3 Repair.a .Inspect side panel assemblies (2), radiator shell (3), support brackets (7),and all mounting hardware for damage.2-246
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