2.16.3.2 Installation

Figure 2-54. Control Panel Assembly Removal and Installation, Model 609-A.

TM-10-4320-344-24 Pump Assembly Water 600 GPM Model 609-A (NSN 4320-01-184-7494) Model 609-C (NSN 4320-01-261-6470) Model US636HCCD-1 Manual
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TM 10-4320-344-24 2.16.3 Control Panel Assembly Removal and Installation, Model 609-A. (Continued) When removing control panel assembly, be careful not to damage engine coolant temperature gauge tube. t . Remove control panel assembly (9) pulling fuel rack cable (Figure 2-53, Sheet 2, 36) and engine coolant temperature gauge tube through grommet (50) in rear panel plate (51). 2.16.3.2 Installation. a. b . c . d. e . f . g. h . i . j . k. l . m. n. o . Position rear supports (Figure 2-54, 8) of control panel assembly (9) on flange of pump discharge elbow (10) and secure with two flat washers (7), lock washers (6), and bolts (5). Position front supports (4) on flange of pump suction elbow (11) and secure with two flat washers (3), lock washers (2), and bolts (1). Do not to damage engine coolant temperature gauge tube. Insert engine coolant temperature gauge (Figure 2-53 sheet 1, 25) and fuel rack cable (37) through grommet (Sheet 2, 50) in rear panel plate (51). Connect suction elbow hose assembly (Sheet 1, 49) to elbow on suction elbow. Remove and discard tags. Install two bolts (47), four flat washers (46), two conduit clamps (45), new lock washers (44), and nuts (43) on control panel frame (48) and install wiring harness (19) in conduit clamps (45). Place engine temperature gauge tube (41, sheet 2) in wiring harness (19) and install in engine (42). Install wiring harness (19) and engine temperature gauge tube (41) in plastic sheathing (20) and secure plastic sheathing (20) around wiring harness with new electrical tiedown straps (18). Install cable clamp (40) on fuel rack cable (37) and secure with screw (39) and nut (38). Install universal wire stop (36) on fuel rack cable (37) and secure with (35). Secure fuel rack cable (37) to wiring harness (19) with new electrical tiedown straps (18). Connect engine lubrication oil pressure gauge hose assembly (Sheet 1, 34). Remove and discard tag. Install three wires (29), two flat washers (33), new lock washers (32), and nuts (31) on engine ammeter (30). Remove and discard tags. Install four wires (26), two new lock washers (28), and screws (27) on engine alarm reset (23). Remove and discard tags. Place wires (21 and 24) in wiring harness (19) and secure plastic sheathing (20) with new electrical tiedown straps (18). Secure ground wires (15) to control panel plate (17) with screw (16). Remove and discard tags. 2-146

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