CHAPTER 1 INTRODUCTION Section I. GENERAL
Section IL EQUIPMENT DESCRIPTION AND DATA
Figure 1-2. Pumping Unit (GED).
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS
Figure 1-4. Pump Assembly (EMD)
Figure 1-5. Pump Assembly (GED)
Figure 1-6. Filter Separator
Figure 1-7. Filter/Separator Flow Chart.
TABULATED DATA
Figure 1-9. Pump Unit l.D, (EMD)
CHAPTER 2 OPERATING INSTRUCTIONS - TM-5-4930-230-13_49
Figure 2-1. Tank and Pump Unit with Electric Motor.
Section Il. OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Table 2-1. OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES.
Table 2-1. OPERATOR Preventive Maintenance CHECKS AND SERVlCES(Con't)
Table 2-1. OPERATOR Preventive Maintenance CHECKS AND SERVlCES (Con't)
Section III. OPERATING UNDER USUAL CONDITIONS
unit operation
Figure 2-2. Operating the Pump Unit
WARNING - TM-5-4930-230-13_59
Figure 2-3. Adapter Probe, Water Detector Kit.
Figure 2-4. Sight Gage
stopping
FIRE EXTINGUISHER
Section IV. OPERATING UNDER UNUSUAL CONDITIONS
OPERATION IN EXTREME HEAT
OPERATION IN SALTWATER AREAS
CHAPTER 3 OPERATORS MAINTENANCE INSTRUCTIONS
Section Il. TROUBLESHOOTING.
Table 3-1. Operator Troubleshooting
Table 3-1. Operator Troubleshooting (Cont.)
Table 3.1. Operator Troubleshooting (Cont.) - TM-5-4930-230-13_71
Table 3.1. Operator Troubleshooting (Cont.) - TM-5-4930-230-13_72
Section Ill. MAINTENANCE PROCEDURES.
GASOLINE CAN
Figure 3-2. Nozzle Assembly
PUMP ASSEMBLY (EMD)
STATIC DISCHARGE REEL AND GROUNDING ROD
TANK ASSEMBLIES
Figure 3-5. Tank Assembly
CHAPTER 4 ORGANIZATIONAL MAINTENANCE INSTRUCTIONS
INSTALLATION INSTRUCTIONS
Figure 4-1. Tank and Pump Unit Tiedown Installation.
PREPARATION FOR MOVEMENT
Figure 4-2. Location of PMCS Items.
Table 4-1. Organizational Preventive Maintenance Checks and Services Monthly Schedule
Table 4-1. Organizational Preventive Maintenance Checks and Services Monthly Schedule
Table 4-1. Organizational Preventive Maintenance Checks and Services Monthly Schedule Continued - TM-5-4930-230-13_89
Table 4-1. Organizational Preventive Maintenance Checks and Services Monthly Schedule Continued - TM-5-4930-230-13_90
Table 4-2. Organizational Maintenance Troubleshooting
Table 4-2. Organizational Maintenance Troubleshooting Continued - TM-5-4930-230-13_92
Table 4-2. Organizational Maintenance Troubleshooting Continued - TM-5-4930-230-13_93
Table 4-2. Organizational Maintenance Troubleshooting Continued
WARNING - TM-5-4930-230-13_95
WARNING - TM-5-4930-230-13_96
PUMP AND ENGINE/PUMP AND MOTOR ASSEMBLY
Figure 4-4. Pump and Electric Motor Assembly.
Figure 4-5. Pump and Engine Assembly.
Figure 4-6. Pump and Engine Assembly, Removal from Mounting Base. (Pump side)
elbows and tee(inlet/outlet
Figure 4-7. Elbows and Tee, Removal and Installation
filter/separator - TM-5-4930-230-13_103
Figure 4-8. Filter Separator (Front).
Figure 4-9. Filter Elements.
Figure 4-10. Filter Element Removal
Installation. - TM-5-4930-230-13_107
manifold, liquid distributor
Figure 4-11. Manifold, Removal and Installation.
static discharge reel
Figure 4-12. Static Discharge Reel.
fuel dispensing nozzle assembly
dispensing valve assembly
Figure 4-14. Dispensing Valve Assembly
Section VI. MAINTENANCE OF TANK ASSEMBLY
manhole cover assembly
Figure 4-15. Tank and Pump Unit Tiedown Installation
vent assembly and fuse plug
Figure 4-16. Manhole Cover (New Model).
Figure 4-17. Manhole Cover (Old Model).
fill plug gasket
Section VII. REPAIR OF ELECTRIC MOTOR ASSEMBLY
Figure 4-19. ON/OFF Switch Cable.
intervehicle power cable j2
Figure 4-22. Lug Terminal Removal and Replacement.
Reassembly.
junction box assembly
Figure 4-24. Junction Box Assembly (Sheet 1 of 2)
Figure 4-24. Junction 80X Assembly (Sheet 2 of 2)
K-1 Relay Test Procedures.
tank and pump unit frame
Figure 4-26. Pump Unit Frame
Section VIII. PREPARATION FOR STORAGE OR SHIPMENT
CHAPTER 5 DIRECT SUPPORT MAINTENANCE INSTRUCTIONS
Table 5-1. Direct Support Maintenance Troubleshooting Continued
Section Ill. MAINTENANCE PROCEDURES - TM-5-4930-230-13_137
Figure 5-1. Centrifugal Pump and Check Valve.
Assembly and Installation (figure 5-1)
Figure 5-2. Adapter Shaft Seal Asssembly.
Figure 5-3 Filter/Separator
Figure 5-4. Filter/Separator, Disassembly and Reassembly.
Cleaning and Inspection - TM-5-4930-230-13_143
Installation - TM-5-4930-230-13_144
Continuity indicates shorted RF Filter and a need for replacement
fuel dispensing nozzle
Figure 5-7. Nozzle, Disassembly and Reassembly.
Cleaning and Inspection. - TM-5-4930-230-13_149
fuel dispensing reel assembly
Figure 5-8 Swivel Fitting
Cleaning and Inspection. - TM-5-4930-230-13_152
Figure 5-9. Reel Assembly.
Figure 5-10. Hose Reel Ratchet and Pawl Assemblies.
Disassembly. (figure 5-11)
Installation. - TM-5-4930-230-13_156
Figure 5-11. including Figure 5-12, 11. Strike 12. Rivet, solid 13. Rivet 14. Hinge 15. Door 16. Seal, rubber 17. Seal, rubber 18. Box, storage 19. Bushing, brass 20. Bearing, ball Pump Unit Frame
DISPENSING VALVE ASSEMBLY
TANK ASSEMBLY: GENERAL
TANK ASSEMBLY: CLEANING, INSPECTION, AND REPAIR
Figure 5-14. Tank Assembly
WARNING - TM-5-4930-230-13_163
WARNING - TM-5-4930-230-13_164
Figure 5-15. Tank Assembly, Skid Drain Holes.
APPENDIX A REFERENCES - TM-5-4930-230-13_167
APPENDIX A REFERENCES - TM-5-4930-230-13_168
APPENDIX B MAINTENANCE ALLOCATION CHART - TM-5-4930-230-13_169
APPENDIX B MAINTENANCE ALLOCATION CHART - TM-5-4930-230-13_170
APPENDIX B MAINTENANCE ALLOCATION CHART - TM-5-4930-230-13_171
APPENDIX B Section Il. MAINTENANCE ALLOCATION CHART, TANK AND PUMP UNIT - TM-5-4930-230-13_172
APPENDIX B Section Il. MAINTENANCE ALLOCATION CHART, TANK AND PUMP UNIT - TM-5-4930-230-13_173
APPENDIX B Section Il. MAINTENANCE ALLOCATION CHART, TANK AND PUMP UNIT - TM-5-4930-230-13_174
APPENDIX B Section Il. MAINTENANCE ALLOCATION CHART, TANK AND PUMP UNIT - TM-5-4930-230-13_175
APPENDIX B Section Ill. TOOL AND TEST EQUIPMENT REQUIREMENTS MAINTENANCE ALLOCATION CHART.
APPENDIX B Section IV. REMARKS FOR MAINTENANCE ALLOCATION CHART.
APPENDIX C COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS
EXPLANATION OF COLUMNS - TM-5-4930-230-13_180
Figure C-1 Components of End Items ( S h e e t 1 o f 2)
Figure C-1 Components of End Items (Sheet 2 of 2)
APPENDIX C SECTION II. COMPONENTS OF END ITEMS
APPENDIX C SECTION Ill. BASIC ISSUE ITEMS LIST
APPENDIX D ADDITIONAL AUTHORIZATION LIST
Section IL ADDITIONAL AUTHORIZATION LIST
APPENDIX E EXPENDABLE SUPPLIES AND MATERIALS LIST - TM-5-4930-230-13_187
APPENDIX E Section Il. EXPENDABLE SUPPLIES AND MATERIALS LIST
INDEX - TM-5-4930-230-13_189
INDEX - TM-5-4930-230-13_190
INDEX - TM-5-4930-230-13_191
INDEX - TM-5-4930-230-13_192
Section IL EQUIPMENT DESCRIPTION AND DATA
Figure 1-2. Pumping Unit (GED).
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS
Figure 1-4. Pump Assembly (EMD)
Figure 1-5. Pump Assembly (GED)
Figure 1-6. Filter Separator
Figure 1-7. Filter/Separator Flow Chart.
TABULATED DATA
Figure 1-9. Pump Unit l.D, (EMD)
CHAPTER 2 OPERATING INSTRUCTIONS - TM-5-4930-230-13_49
Figure 2-1. Tank and Pump Unit with Electric Motor.
Section Il. OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Table 2-1. OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES.
Table 2-1. OPERATOR Preventive Maintenance CHECKS AND SERVlCES(Con't)
Table 2-1. OPERATOR Preventive Maintenance CHECKS AND SERVlCES (Con't)
Section III. OPERATING UNDER USUAL CONDITIONS
unit operation
Figure 2-2. Operating the Pump Unit
WARNING - TM-5-4930-230-13_59
Figure 2-3. Adapter Probe, Water Detector Kit.
Figure 2-4. Sight Gage
stopping
FIRE EXTINGUISHER
Section IV. OPERATING UNDER UNUSUAL CONDITIONS
OPERATION IN EXTREME HEAT
OPERATION IN SALTWATER AREAS
CHAPTER 3 OPERATORS MAINTENANCE INSTRUCTIONS
Section Il. TROUBLESHOOTING.
Table 3-1. Operator Troubleshooting
Table 3-1. Operator Troubleshooting (Cont.)
Table 3.1. Operator Troubleshooting (Cont.) - TM-5-4930-230-13_71
Table 3.1. Operator Troubleshooting (Cont.) - TM-5-4930-230-13_72
Section Ill. MAINTENANCE PROCEDURES.
GASOLINE CAN
Figure 3-2. Nozzle Assembly
PUMP ASSEMBLY (EMD)
STATIC DISCHARGE REEL AND GROUNDING ROD
TANK ASSEMBLIES
Figure 3-5. Tank Assembly
CHAPTER 4 ORGANIZATIONAL MAINTENANCE INSTRUCTIONS
INSTALLATION INSTRUCTIONS
Figure 4-1. Tank and Pump Unit Tiedown Installation.
PREPARATION FOR MOVEMENT
Figure 4-2. Location of PMCS Items.
Table 4-1. Organizational Preventive Maintenance Checks and Services Monthly Schedule
Table 4-1. Organizational Preventive Maintenance Checks and Services Monthly Schedule
Table 4-1. Organizational Preventive Maintenance Checks and Services Monthly Schedule Continued - TM-5-4930-230-13_89
Table 4-1. Organizational Preventive Maintenance Checks and Services Monthly Schedule Continued - TM-5-4930-230-13_90
Table 4-2. Organizational Maintenance Troubleshooting
Table 4-2. Organizational Maintenance Troubleshooting Continued - TM-5-4930-230-13_92
Table 4-2. Organizational Maintenance Troubleshooting Continued - TM-5-4930-230-13_93
Table 4-2. Organizational Maintenance Troubleshooting Continued
WARNING - TM-5-4930-230-13_95
WARNING - TM-5-4930-230-13_96
PUMP AND ENGINE/PUMP AND MOTOR ASSEMBLY
Figure 4-4. Pump and Electric Motor Assembly.
Figure 4-5. Pump and Engine Assembly.
Figure 4-6. Pump and Engine Assembly, Removal from Mounting Base. (Pump side)
elbows and tee(inlet/outlet
Figure 4-7. Elbows and Tee, Removal and Installation
filter/separator - TM-5-4930-230-13_103
Figure 4-8. Filter Separator (Front).
Figure 4-9. Filter Elements.
Figure 4-10. Filter Element Removal
Installation. - TM-5-4930-230-13_107
manifold, liquid distributor
Figure 4-11. Manifold, Removal and Installation.
static discharge reel
Figure 4-12. Static Discharge Reel.
fuel dispensing nozzle assembly
dispensing valve assembly
Figure 4-14. Dispensing Valve Assembly
Section VI. MAINTENANCE OF TANK ASSEMBLY
manhole cover assembly
Figure 4-15. Tank and Pump Unit Tiedown Installation
vent assembly and fuse plug
Figure 4-16. Manhole Cover (New Model).
Figure 4-17. Manhole Cover (Old Model).
fill plug gasket
Section VII. REPAIR OF ELECTRIC MOTOR ASSEMBLY
Figure 4-19. ON/OFF Switch Cable.
intervehicle power cable j2
Figure 4-22. Lug Terminal Removal and Replacement.
Reassembly.
junction box assembly
Figure 4-24. Junction Box Assembly (Sheet 1 of 2)
Figure 4-24. Junction 80X Assembly (Sheet 2 of 2)
K-1 Relay Test Procedures.
tank and pump unit frame
Figure 4-26. Pump Unit Frame
Section VIII. PREPARATION FOR STORAGE OR SHIPMENT
CHAPTER 5 DIRECT SUPPORT MAINTENANCE INSTRUCTIONS
Table 5-1. Direct Support Maintenance Troubleshooting Continued
Section Ill. MAINTENANCE PROCEDURES - TM-5-4930-230-13_137
Figure 5-1. Centrifugal Pump and Check Valve.
Assembly and Installation (figure 5-1)
Figure 5-2. Adapter Shaft Seal Asssembly.
Figure 5-3 Filter/Separator
Figure 5-4. Filter/Separator, Disassembly and Reassembly.
Cleaning and Inspection - TM-5-4930-230-13_143
Installation - TM-5-4930-230-13_144
Continuity indicates shorted RF Filter and a need for replacement
fuel dispensing nozzle
Figure 5-7. Nozzle, Disassembly and Reassembly.
Cleaning and Inspection. - TM-5-4930-230-13_149
fuel dispensing reel assembly
Figure 5-8 Swivel Fitting
Cleaning and Inspection. - TM-5-4930-230-13_152
Figure 5-9. Reel Assembly.
Figure 5-10. Hose Reel Ratchet and Pawl Assemblies.
Disassembly. (figure 5-11)
Installation. - TM-5-4930-230-13_156
Figure 5-11. including Figure 5-12, 11. Strike 12. Rivet, solid 13. Rivet 14. Hinge 15. Door 16. Seal, rubber 17. Seal, rubber 18. Box, storage 19. Bushing, brass 20. Bearing, ball Pump Unit Frame
DISPENSING VALVE ASSEMBLY
TANK ASSEMBLY: GENERAL
TANK ASSEMBLY: CLEANING, INSPECTION, AND REPAIR
Figure 5-14. Tank Assembly
WARNING - TM-5-4930-230-13_163
WARNING - TM-5-4930-230-13_164
Figure 5-15. Tank Assembly, Skid Drain Holes.
APPENDIX A REFERENCES - TM-5-4930-230-13_167
APPENDIX A REFERENCES - TM-5-4930-230-13_168
APPENDIX B MAINTENANCE ALLOCATION CHART - TM-5-4930-230-13_169
APPENDIX B MAINTENANCE ALLOCATION CHART - TM-5-4930-230-13_170
APPENDIX B MAINTENANCE ALLOCATION CHART - TM-5-4930-230-13_171
APPENDIX B Section Il. MAINTENANCE ALLOCATION CHART, TANK AND PUMP UNIT - TM-5-4930-230-13_172
APPENDIX B Section Il. MAINTENANCE ALLOCATION CHART, TANK AND PUMP UNIT - TM-5-4930-230-13_173
APPENDIX B Section Il. MAINTENANCE ALLOCATION CHART, TANK AND PUMP UNIT - TM-5-4930-230-13_174
APPENDIX B Section Il. MAINTENANCE ALLOCATION CHART, TANK AND PUMP UNIT - TM-5-4930-230-13_175
APPENDIX B Section Ill. TOOL AND TEST EQUIPMENT REQUIREMENTS MAINTENANCE ALLOCATION CHART.
APPENDIX B Section IV. REMARKS FOR MAINTENANCE ALLOCATION CHART.
APPENDIX C COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS
EXPLANATION OF COLUMNS - TM-5-4930-230-13_180
Figure C-1 Components of End Items ( S h e e t 1 o f 2)
Figure C-1 Components of End Items (Sheet 2 of 2)
APPENDIX C SECTION II. COMPONENTS OF END ITEMS
APPENDIX C SECTION Ill. BASIC ISSUE ITEMS LIST
APPENDIX D ADDITIONAL AUTHORIZATION LIST
Section IL ADDITIONAL AUTHORIZATION LIST
APPENDIX E EXPENDABLE SUPPLIES AND MATERIALS LIST - TM-5-4930-230-13_187
APPENDIX E Section Il. EXPENDABLE SUPPLIES AND MATERIALS LIST
INDEX - TM-5-4930-230-13_189
INDEX - TM-5-4930-230-13_190
INDEX - TM-5-4930-230-13_191
INDEX - TM-5-4930-230-13_192
