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CHAPTER 1. GENERAL INFORMATION, EQUIPMENT DESCRIPTION, AND THEORY OF OPERATION WATER WELL DRILLING SYSTEM (WWDS)
Figure 1. Water Well Drilling Rig (WWDR).
Figure 3. Mud Cleaning System (MCS).
SAFETY, CARE, AND HANDLING
PERSONAL PROTECTIVE EQUIPMENT
CORROSION PREVENTION AND CONTROL (CPC)
Table 1. Preparation for Storage or Shipment
Table 2. List of Abbreviations and Acronyms
Table 2. List of Abbreviations and Acronyms - Continued
Table 2. List of Abbreviations and Acronyms - Continued
OPERATOR MAINTENANCE - WARRANTY PROGRAM
Table 1. Water Well Drilling System.
NOTICE AND PROCESSING OF WARRANTY CLAIM
WARRANTY EXCLUSIONS
EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES OF THE WATER WELL DRILLING SYSTEM (WWDS)
MCS CAPABILITIES
MCS FEATURES
Figure 1. WWDR Left-Side View.
Table 1. WWDR Left-Side Item Location.
Figure 2. WWDR Right-Side View.
Table 2. WWDR Right-Side Item Location.
Figure 3. WWSV Left-Side View.
Table 3. WWSV Left-Side Item Location.
Figure 4. WWSV Right-Side View.
Figure 5. WWSV Grouter Front View.
Figure 6. WWSV Grouter Rear View.
Figure 7. WWSV Welder/Generator.
Figure 8. MCS Right-Side View.
Figure 9. MCS Left-Side View.
Figure 10. PAC Right-Side View.
Figure 11. PAC Left-Side View.
OPERATOR MAINTENANCE - EQUIPMENT DATA
Table 1. Performance Specifications for WWDR.
Table 1. Performance Specifications for WWDR - Continued
Table 1. Performance Specifications for WWDR - Continued
Table 1. Performance Specifications for WWDR - Continued
Table 2. Performance Specifications for WWSV.
Table 2. Performance Specifications for WWSV - Continued
Table 2. Performance Specifications for WWSV - Continued
Table 2. Performance Specifications for WWSV - Continued
Table 2. Performance Specifications for WWSV - Continued
Table 3. Performance Specifications for MCS
Table 4. Performance Specifications for PAC.
Table 4. Performance Specifications for PAC - Continued
OPERATOR MAINTENANCE - THEORY OF OPERATION
WATER WELL SUPPORT VEHICLE (WWSV)
CHAPTER 2. OPERATOR INSTRUCTIONS WATER WELL DRILLING SYSTEM (WWDS)
Figure 1. Telltale Indicator and Diagnostic Display - WWDR and WWSV.
Table 1. Telltale Indicator and Diagnostic Display - WWDR and WWSV
Table 1. Telltale Indicator and Diagnostic Display - WWDR and WWSV - Continued
Figure 2. Operator Instrument Panel - WWDR and WWSV.
Figure 3. Engine Ignition Switch, Cab Heater/Air Conditioning, and Air Pressure Gauge - WWDR and WWSV.
Table 3. Engine Ignition Switch, Cab Heater/Air Conditioning, and Air Pressure Gauge - WWDR and WWSV - Continued.
Figure 4. Operator Control Rocker Panel - WWDR and WWSV.
Table 4. Operator Control Rocker Panel - WWDR and WWSV - Continued.
Table 4. Operator Control Rocker Panel - WWDR and WWSV - Continued.
Figure 5. Operator Foot Controls - WWDR and WWSV.
Figure 6. Steering Column Controls and Emergency Window Exit - WWDR and WWSV.
Table 6. Steering Column Controls and Emergency Window Exit - WWDR and WWSV - Continued.
Figure 7. Overhead Radio and Inclinometer - WWDR and WWSV.
Figure 8. Operators Seat, Levers, Armrest, and Seat Belt - WWDR and WWSV.
Table 8. Operators Seat, Levers, Armrest, and Seat Belt - WWDR and WWSV - Continued.
Figure 9. Passenger Seat and Seat Belt - WWDR and WWSV.
Figure 10. Right-Side Console - WWDR.
Figure 11. Right-Side Console - WWSV.
Table 11. Right-Side Console - WWSV - Continued.
Figure 1. Drill Operator Control Panel (View 1) - WWDR.
Table 1. Drill Operator Control Panel - WWDR - Continued.
Figure 2. Drill Operator Control Panel (View 2) - WWDR.
Table 2. Drill Operator Control Panel - WWDR - Continued.
Figure 3. Drill Operator Control Panel (View 3) - WWDR.
Figure 4. Drill Operator Control Panel (View 4) - WWDR.
Table 4. Drill Operator Control Panel - WWDR - Continued.
Figure 5. Drill Operator Control Panel (View 5) - WWDR.
Table 5. Drill Operator Control Panel - WWDR - Continued.
Figure 6. Drill Operator Control Panel (View 6) - WWDR
Table 6. Drill Operator Control Panel - WWDR - Continued
Figure 7. Tophead Breakout Wrench Switch - WWDR
Figure 8. Hand-Held Main Jib Pendant - WWDR
Figure 9. Hand-Held Rod Handling Pendant - WWDR
Table 9. Hand-Held Rod Handling Pendant - WWDR - Continued
Figure 10. Pressure Gauges - WWDR.
Table 10. Pressure Gauges - WWDR - Continued.
Figure 11. Lubricator Assembly - WWDR.
Figure 12. Rear Control Panel - WWSV.
Table 12. Rear Control Panel - WWSV - Continued.
DESCRIPTION AND USE OF CONTROLS AND INDICATORS - MUD CLEANING SYSTEM (MCS)
Table 1. Control Panel Features - Continued
Figure 2. Hydraulic Control Manifold Features
Figure 3. Auxiliary Power Unit (APU) Control Panel Features
Table 3. Auxiliary Power Unit (APU) Control Panel Features
Figure 4. Control Levers
Figure 5. Indicators
Figure 6. Controls
Figure 1. Control Panel Features
Table 1. Control Panel Features - Continued
Table 1. Control Panel Features - Continued
Table 1. Control Panel Features - Continued
DESCRIPTION AND USE OF CONTROLS AND INDICATORS - GROUTER
Table 1. Engine Controls and Indicators - Continued
Figure 2. Hydraulic Controls and Indicators
Figure 3. Grout Pump Controls
Table 3. Grout Pump Controls and Indicators - Continued
DESCRIPTION AND USE OF CONTROLS AND INDICATORS - WELDER/GENERATOR
Table 1. Upper Control Panel - Continued
Figure 2. Lower Control Panel
Table 2. Lower Control Panel - Continued
Figure 3. Fuel Shutoff Lever
ENGINE STARTING AND SHUTDOWN PROCEDURES - WATER WELL DRILLING RIG (WWDR) AND WATER WELL SUPPORT VEHICLE (WWSV)
WWDR/WWSV STARTING PROCEDURES - Continued
Figure 2. Starting Vehicle
WWDR/WWSV SHUTDOWN PROCEDURES
WWDR/WWSV SHUTDOWN PROCEDURES - Continued
DRIVING PROCEDURES - WATER WELL DRILLING RIG (WWDR) AND WATER WELL SUPPORT VEHICLE (WWSV)
Figure 1. Inclinometer Switch to ON
PREPARATION FOR DRIVING - Continued
Figure 3. Clutch Operation
Figure 4. Shift Lever Operation
DRIVING VEHICLE (UPSHIFTING)
Figure 5. Upshifting
DRIVING VEHICLE (UPSHIFTING) - Continued
DRIVING VEHICLE (DOWNSHIFTING) - Continued
Figure 7. Reverse
DRIVING VEHICLE (REVERSE) - Continued
DRIVING VEHICLE (ALL WHEEL DRIVE)
DRIVING VEHICLE (ALL WHEEL DRIVE) - Continued
Figure 10. Inclinometer Switch to OFF.
Figure 11. Electric Brake Controller.
ELECTRIC BRAKE CONTROLLER OPERATION - Continued
FUELING PROCEDURES - WATER WELL DRILLING RIG (WWDR) AND WATER WELL SUPPORT VEHICLE (WWSV)
WWDR FUELING PROCEDURES
Figure 1. WWDR Left Fuel Tank Fueling
Figure 2. WWDR Right Fuel Tank Fueling
Figure 3. Ignition Switch Location
Figure 4. Console Power Switch
Figure 5. WWDR Rig Mode/Road Mode Switch
WWSV FUELING PROCEDURES
Figure 6. WWSV Left Fuel Tank
Figure 7. WWSV Right Fuel Tank
Figure 8. WWSV Fuel Level Gauge
WWSV Auxiliary Fuel Tank Fueling Procedures
Figure 9. Filling Auxiliary Fuel Tank from Left-Side
WHEEL CHOCKS INSTALLATION AND REMOVAL
Figure 2. Wheel Chocks Removal - WWDR
Figure 3. Wheel Chocks Installation - WWSV
Figure 4. Wheel Chocks Removal - WWSV
Figure 5. Wheel Chocks Stowage Removal - MCS
Figure 6. Wheel Chocks Installation - MCS
Figure 7. Wheel Chocks Removal - MCS
Figure 9. Wheel Chocks Stowage Removal - PAC
Figure 10. Wheel Chocks Installation - PAC.
Figure 11. Wheel Chocks Removal - PAC.
Figure 12. Wheel Chocks Stowage - PAC.
PORTABLE FIRE EXTINGUISHER OPERATION - WATER WELL DRILLING RIG (WWDR) AND WATER WELL SUPPORT VEHICLE (WWSV)
PORTABLE FIRE EXTINGUISHER OPERATION
Figure 2. Portable Fire Extinguisher Operation
Figure 3. Portable Fire Extinguisher Installation
SETUP PROCEDURES - WATER WELL DRILLING RIG (WWDR)
Figure 1. Setup Location (Typical)
Figure 2. Cab Setup
Figure 3. Left-Side Ladder Lower Pins Removal
Figure 4. Left-Side Ladder Upper Pins Removal
Figure 5. Left-Side Ladder Bracket Removal
Figure 6. Right-Side Ladder Lower Pins Removal
Figure 7. Right-Side Ladder Upper Pins Removal
Figure 8. Right-Side Ladder Brackets Removal
Figure 9. Left-Side Work Platform
Figure 10. Right-Side Work Platform.
Figure 11. Console Cover Panel Removal.
Figure 12. Drilling Console Power Switch.
LOWERING JACKS (DOWNRIGGERS) - Continued
Figure 13. Drilling Lock Pins.
Figure 14. Derrick Setup.
Figure 15. Sandline and Winch Cable Disconnect.
Figure 16. Derrick Tophead.
Figure 17. Drilling Table.
Figure 18. Trailer Hitch Removal.
TRAILER HITCH REMOVAL - Continued
Figure 19. Trailer Hitch Bolt Installation.
Figure 20. Engine Speed Throttle.
Figure 21. Rubber Skirt Installation.
Figure 22. Table Bushing Installation.
Figure 23. Catwalk Pin Removal.
Figure 24. Catwalk Setup.
Figure 25. Left-Side Ladder Installation.
Figure 26. Left-Side Rear Handrail Closeout.
Figure 27. Right-Side Ladder Installation.
Figure 28. Hose Installation.
HOSE INSTALLATION TO STANDPIPE - Continued
AUXILIARY WINCH (SANDLINE) OPERATION - WATER WELL DRILLING RIG (WWDR)
Figure 2. Sandline
SANDLINE OPERATION - Continued
MAIN 18K WINCH (JIB) OPERATION - WATER WELL DRILLING RIG (WWDR)
Figure 1. Tophead Operation
Figure 2. Jib Pendant Connect
Figure 3. Jib Pendant Controls
Figure 4. Jib Pendant Disconnect
FRONT BUMPER WINCH OPERATION - WATER WELL DRILLING RIG (WWDR)
WWDR FRONT BUMPER WINCH OPERATION
Figure 2. Front Bumper Mounted Winch Joystick
Figure 3. Front Bumper Mounted Winch Clutch Handle (Shown Engaged)
Figure 4. Front Bumper Mounted Winch Cable Takeup
WWDR FRONT BUMPER WINCH OPERATION - Continued
Figure 5. Front Bumper Mounted Winch Cab Controls Location
WATER INJECTION PUMP (25 GPM) OPERATION - WATER WELL DRILLING RIG (WWDR)
Figure 1. Suction Hose Connection
Figure 2. Water/Foam Injection Suction Valve (Shown Open)
Figure 3. Water Injection Switch
Figure 4. Water Injection Flow Regulator
Figure 5. Service Water Hose
Figure 6. Water Injection Pump Connection
Figure 7. Water/Foam Injection Suction Port and Service Water Discharge Valve
Figure 9. Water Injection Switch
Figure 10. Foam Injection Regulator.
Figure 11. Water/Foam Injection Suction Valve Handle (Shown Open).
Figure 13. Suction Hose Removal.
IQAN DISPLAY OPERATION
IQAN DISPLAY OPERATION - Continued
IQAN DISPLAY OPERATION - Continued
DRILL ROD STORAGE CARTRIDGE LOADING/UNLOADING WATER WELL DRILLING RIG (WWDR)
Figure 1. Console Cover Panel Removal
Figure 2. Raising Rod Handling Arm
Figure 3. Drill Pipe Casing Sling Installation
Figure 4. Loading Drill Rod Cartridges
DRILL ROD STORAGE CARTRIDGE LOADING - Continued
DRILL ROD STORAGE CARTRIDGE LOADING - Continued
Figure 5. Lowering Rod Handling Arm
Figure 6. Console Cover Panel Installation
Figure 7. Console Cover Panel Removal
Figure 8. Raising Rod Handling Arm
Figure 9. Drill Pipe Casing Sling Installation
DRILL ROD STORAGE CARTRIDGE UNLOADING - Continued
DRILL ROD STORAGE CARTRIDGE UNLOADING - Continued
MANUAL OPERATION OF ROD HANDLING SYSTEM - WATER WELL DRILLING RIG (WWDR)
Figure 1. Tophead Lubrication
Figure 2. Automated Rod Handling Arm Raised
Figure 3. Tophead Mounted Wrench
Figure 4. Tophead Mounted Wrench Foot Switch
Figure 5. Pipe Clamp Release Enable
Figure 6. Drill Rod Lubrication
Figure 7. Drill Rod Attachment
Figure 8. Automated Rod Handling Arm Rotated
POSITIONING DRILL ROD STORAGE CARTRIDGES
Figure 11. Elevation Switch Operation.
Figure 12. Drill Rod Removal.
Figure 13. Breakout Wrench Setting for Drill Rod Removal.
Figure 14. Drill Rods Detached.
Figure 15. Tophead Slide Switch.
Figure 16. Tophead Mounted Wrench Foot Switch.
Figure 17. Tophead Separation.
Figure 18. Automated Rod Handling Arm in Forward Position.
Figure 19. Automated Rod Handling Arm in Down Position.
Figure 20. Automated Rod Handling Arm in Raised Position.
Figure 21. Drill Rod Handling System WWDR Connector Plug Cap Removal.
Figure 22. Drill Rod Handling System Pendant Installation.
Figure 23. Pendant Pipe Clamp Switch.
Figure 24. Automated Rod Handling Arm in Raised Position.
Figure 25. Tophead Mounted Wrench.
PENDANT OPERATION OF DRILL ROD HANDLING SYSTEM - Continued
Figure 26. Pipe Clamp Release Enable
Figure 27. Drill Rod Lubrication.
Figure 28. Drill Rod Attachment.
Figure 29. Automated Rod Handling Arm Reload.
Figure 30. Outer Drill Rod Cartridge.
Figure 31. Inner Drill Rod Cartridge.
Figure 32. Storing Drill Rod With Pendant Operation.
Figure 33. Drill Rod Removal.
Figure 34. Breakout Wrench Setting for Drill Rod Removal.
Figure 35. Drill Rods Detached.
Figure 36. Tophead Operation.
Figure 38. Tophead Mounted Wrench Operation.
Figure 39. Tophead Separation Operation.
Figure 41. Drill Rod Handling System Pendant Removal.
Figure 42. Drill Rod Handling System WWDR Connector Plug Cap Installation.
AUTOMATED ROD HANDLING SYSTEM (ARHS) OPERATION - WATER WELL DRILLING RIG (WWDR)
Figure 1. Tophead Lubrication.
Figure 2. Automated Rod Handling Arm Raised
Figure 3. Tophead Mounted Wrench
Figure 4. Tophead Mounted Wrench Foot Switch
Figure 5. Pipe Clamp Release Enable
Figure 6. Drill Rod Lubrication
Figure 7. Drill Rod Attachment
Figure 8. Lifting Beam
Figure 9. Drill Rod Handling System
Figure 10. Elevation Switch Operation.
Figure 11. Drill Rod Removal.
Figure 12. Breakout Wrench Setting for Drill Rod Removal.
Figure 13. Drill Rods Detached.
Figure 14. Tophead Slide Switch.
Figure 15. Tophead Mounted Wrench Foot Switch.
Figure 16. Tophead Separation.
Figure 17. Automated Drill Rod Storing.
MANUAL SLING LOADING/UNLOADING OF DRILL RODS - WATER WELL DRILLING RIG (WWDR)
Figure 1. Tooling Joint
Figure 2. Fork Switch Operation
Figure 3. Breakout Wrench
Figure 4. Drill Rod Separation
Figure 6. Automated Drill Rod Handling Arm Raised
Figure 7. Jib Operation
Figure 8. Hoist Plug and Jib Hook
Figure 9. Hoist Plug Installation
Figure 10. Drill Rod Alignment.
Figure 11. Drill Rod Connection.
Figure 12. Fork Switch.
Figure 13. Hoist Plug Removal.
Figure 14. Jib Control Operation.
Figure 15. Drill Rod Release.
Figure 16. Drill Rods Attached.
Figure 17. Jib Operation for Drill Rod Removal.
Figure 18. Hoist Plug Installation.
Figure 19. Drill Rod Tooling Joint Alignment for Drill Rod Removal.
Figure 20. Jib Operation for Drill Rod String Removal.
Figure 21. Breakout Wrench Setting for Drill Rod Removal.
Figure 22. Drill Rod Removal.
Figure 23. Hoist Plug Removal.
INITIAL DRILL ROD INSTALLATION AND REMOVAL - WATER WELL DRILLING RIG (WWDR)
Figure 1. Tophead Lubrication
Figure 2. Automated Rod Handling Arm Raised
Figure 3. Tophead Mounted Wrench
Figure 4. Tophead Mounted Wrench Foot Switch
Figure 5. Pipe Clamp Release Enable
Figure 6. Fast Feed Control Lever
Figure 7. Tophead Slide Switch
Figure 8. Tophead Mounted Wrench Foot Switch.
Figure 9. Tophead Separation
Figure 10. Automated Rod Handling Arm in Forward Position.
Figure 11. Automated Rod Handling Arm in Down Position.
DRILL BIT INSTALLATION AND REMOVAL - WATER WELL DRILLING RIG (WWDR)
Figure 2. Drill Bit
Figure 4. Hoist Plug Installation
Figure 5. Jib Operation
Figure 6. Hoist Plug to Jib Hook Installation
Figure 8. Sub Positioning.
Figure 9. Fork Extension
Figure 10. Jib Hook Removal from Hoist plug.
Figure 12. Drill Rod to Sub Installation.
Figure 13. Drill Rod Attached.
Figure 14. Retracting Fork.
Figure 15. Drill Bit from Sub Removal.
Figure 16. Breakout Wrench.
Figure 18. Drill Rod Positioning.
Figure 19. Hoist Plug Installation.
Figure 20. Jib Operation.
Figure 21. Hoist Plug to Jib Hook Installation.
Figure 22. Jib Hook from Hoist Plug Removal.
Figure 23. Jib Operation.
Figure 24. End Cap Installation.
POST OPERATION PROCEDURES - WATER WELL DRILLING RIG (WWDR)
Figure 1. Hose Removal
Figure 2. Right-Side Ladder Removal
Figure 3. Left-Side Rear Handrail Closeout
Figure 4. Left-Side Ladder Removal
Figure 5. Catwalk Post Operation
CATWALKS AND LADDERS POST OPERATION AND REMOVAL - Continued
Figure 6. Catwalk Pin Installation
Figure 7. Table Bushing Removal
Figure 8. Rubber Skirt Removal
Figure 9. Trailer Hitch Bolt Removal
Figure 10. Trailer Hitch Installation.
Figure 11. Drilling Table.
TRAILER HITCH INSTALLATION - Continued
LOWERING DERRICK
Figure 13. Sandline and Winch Cable Connect.
Figure 14. Derrick Post Operation.
Figure 15. Drilling Console Power Switch.
Figure 16. Console Cover Panel Installation.
Figure 17. Right-Side Work Platform.
Figure 18. Left-Side Work Platform.
Figure 19. Right-Side Ladder Brackets Installation.
Figure 20. Right-Side Ladder Upper Pins Installation.
Figure 21. Right-Side Ladder Lower Pins Installation.
Figure 22. Left-Side Ladder Bracket Installation.
Figure 23. Left-Side Ladder Upper Pins Installation.
Figure 24. Left-Side Ladder Lower Pins Installation.
Figure 25. Cab Post Operation.
ROD HANDLING ARM SUPPORT BRACKET (TRANSPORT MODE ONLY)
Figure 1. Drill Rod Handling Arm
Figure 2. Jib Controls
Figure 3. Support Bracket Brace Removal
Figure 4. Sling Installation
Figure 5. Rod Handling Arm Support Bracket Removal
Figure 6. Jib Controls
Figure 7. Pipe Positioning Arm
Figure 8. Lifting Beam
Figure 9. Nylon Strap Installation
ROD HANDLING ARM SUPPORT BRACKET INSTALLATION - Continued
Figure 10. Rod Handling Support Bracket Installation.
Figure 11. Support Bracket Brace Installation.
Figure 12. Nylon Sling Removal.
Figure 13. Rod Handling Arm.
TRUCK MOUNTED AIR COMPRESSOR/LUBRICATOR ASSEMBLY OPERATION WATER WELL DRILLING RIG (WWDR)
Figure 1. Air Compressor Console Panel Setting
TRUCK MOUNTED AIR COMPRESSOR/LUBRICATOR ASSEMBLY OPERATION DRILLING OPERATIONS - Continued
Figure 2. DHD Lubricator Switch
Figure 3. Console Panel Controls
Figure 4. Cab Setup
Figure 5. Console Cover Panel Removal
Figure 6. Console Power Switch
Figure 7. Air Pressure Regulator
Figure 8. TRUCK CLUTCH Control
Figure 9. Console Cover Panel Installation
Figure 10. Cab Post Operation.
SETUP PROCEDURES - WATER WELL SUPPORT VEHICLE (WWSV)
Figure 1. WWSV Setup Location (Typical)
Figure 2. Cab Setup
Figure 3. Work Platform.
Figure 4. Handrail Supports
REAR WORK PLATFORM AND CATWALK SETUP - Continued
Figure 5. Handrail Support Removal.
Figure 6. Hand Crank Removal
Figure 7. Hand Crank Installation
Figure 8. Handrail Hand Cranks Installation
Figure 9. Catwalk Pins
Figure 10. Opening Catwalks.
Figure 11. Catwalk Supports.
Figure 12. Handrail Closeout.
Figure 13. Handrail Hand Cranks Removal.
Figure 14. Downrigger Controls.
Figure 15. Ladder.
FRONT BUMPER WINCH OPERATION - WATER WELL SUPPORT VEHICLE (WWSV)
WWSV BUMPER WINCH OPERATION
Figure 2. Bumper Winch Controls
WWSV BUMPER WINCH OPERATION - Continued
Figure 3. Winch Controls.
TRUCK MOUNTED CRANE OPERATION - WATER WELL SUPPORT VEHICLE (WWSV)
Figure 1. Forward Handrail and Hand Crank Removal.
TRUCK MOUNTED CRANE OPERATING PROCEDURE - Continued
Figure 2. Truck Mounted Crane Power Switch (On).
Figure 3. Truck Mounted Crane Remote Control Operation
Figure 5. Truck Mounted Crane Operation
TRUCK MOUNTED CRANE OPERATING PROCEDURE - Continued
Figure 6. Load Capacity Chart
TRUCK MOUNTED CRANE POST OPERATION PROCEDURE
Figure 7. Truck Mounted Crane Radio Remote Control Post Operation
Figure 8. Truck Mounted Crane Post Operation
Figure 9. Truck Mounted Crane Power Switch (Off)
Figure 10. Radio Remote Control Battery Holder.
Figure 11. Forward Handrail and Hand Crank Installation.
Figure 12. Radio Remote Control Battery Replacement.
Figure 14. Radio Receiver.
Figure 16. Radio Remote Control Backup Cord Installation (View 1).
Figure 18. Radio Remote Control Backup Cord Removal (View 1).
Figure 20. Radio Remote Control Backup Cord Adapter Removal.
PORTABLE WATER TRANSFER PUMP OPERATION
Figure 1. Strainer Installation
Figure 2. Water Suction Hose Installation
Figure 3. Water Discharge Hose Installation
Figure 4. Engine Oil Dipstick
Figure 5. Fuel Tank
Figure 6. Engine Starting (Engine Speed Adjustment Lever Shown in Off Position)
PORTABLE WATER TRANSFER PUMP STARTING PROCEDURES - Continued
Figure 7. Engine Shutdown
Figure 8. Water Suction and Water Discharge Hose Removal
Figure 9. Strainer Removal
WATER PUMP OPERATION - WATER WELL SUPPORT VEHICLE (WWSV)
Figure 1. Engaging P.T.O.
Figure 2. Suction Strainer Installation
Figure 3. Load Water - Water Pump Connections (Shutoff Valve Shown Closed)
Figure 4. Water Tank Gauge
Figure 5. Engaging P.T.O.
Figure 6. Off Load Water - Water Pump Connections (Shutoff Valve Shown Closed).
Figure 7. Water Pump Disconnect (Shutoff Valve Shown Closed)
Figure 8. Suction Strainer Removal
Figure 9. Water Pump Drain
Figure 10. Disengaging P.T.O.
GROUNDING PROCEDURES - WATER WELL SUPPORT VEHICLE (WWSV)
GROUNDING ROD/CLAMP REMOVAL
FUELING PROCEDURES - GROUTER
Figure 1. Fuel Cap Removal
SETUP PROCEDURES - GROUTER
Figure 2. Mount Pin Removal
Figure 3. Grouter Lifting
Figure 4. Lifting Strap Removal
Figure 5. Grouter Platform
Figure 6. Suction Hose Connection
Figure 7. Water Supply Hose Connection
OPERATING PROCEDURES - GROUTER
Figure 2. Primer Hose.
Figure 3. Throttle Control Switch
AUTOMATIC GROUTER OPERATION - Continued
Figure 5. Manual Pump Operation
Figure 6. Shutdown
CLEANING PROCEDURES - GROUTER
Figure 2. Cleaning Valves Open
Figure 3. Grout Mixing Tank
Figure 4. Grout Pumps
Figure 5. Cleaning Valves Closed
Figure 6. Cleaning Valves Closed
Figure 7. Manual Pump Operation.
Figure 8. Grout Mixing Tank Cleaning
Figure 9. Cleaning Valves Closed
POST OPERATION PROCEDURES - GROUTER
Figure 2. Grouter Platform in Raised Position.
Figure 3. Lifting Strap Installation
Figure 5. Mount Pin Installation
Figure 6. Lifting Strap Removal
FUELING PROCEDURES - WELDER/GENERATOR
Figure 1. Welder/Generator Fueling
SETUP PROCEDURES - WELDER/GENERATOR
Figure 1. WORK and ELECTRODE Terminal Access (View 1)
Figure 2. WORK and ELECTRODE Cable Installation
Figure 3. WORK and ELECTRODE Terminal Access (View 2)
STARTING, OPERATION, AND SHUTDOWN PROCEDURES - WELDER/GENERATOR
Figure 1. Idle Lock Switch.
Figure 2. Upper Control Panel Features
WELDER OPERATION PROCEDURE - Continued
Figure 3. Auxiliary Power Unit Control Switches
Figure 4. Lower Control Panel
Figure 5. Auxiliary Lower Control Panel Doors
Figure 6. Engine Control Switch
POST OPERATION PROCEDURES - WELDER/GENERATOR
Figure 1. WORK and ELECTRODE Cable Removal
AUXILIARY FUEL TRANSFER PUMP OPERATION - WATER WELL SUPPORT VEHICLE (WWSV)
AUXILIARY FUEL TRANSFER PUMP (PNEUMATIC) OPERATION - Continued
Figure 2. Auxiliary Fuel Transfer Pump Shutoff Valves
Figure 3. Auxiliary Fuel Transfer Pump Operation.
Figure 4. Auxiliary Fuel Transfer Pump Shutoff Valves
Figure 5. Fuel Hose Setup
Figure 6. Auxiliary Fuel Transfer Pump (12 VDC) Operation (On)
Figure 7. Fuel Transfer Switch
Figure 8. Auxiliary Fuel Transfer Pump (12 VDC) Operation (Off)
Figure 9. Fuel Hose Stowage
POST OPERATION PROCEDURES - WATER WELL SUPPORT VEHICLE (WWSV)
POST DOWNRIGGER PROCEDURES
Figure 2. Downrigger Controls
Figure 3. Handrail Closeout
Figure 4. Hand Crank Straps
Figure 5. Catwalk Pins
Figure 6. Catwalk Supports
Figure 7. Hand Crank Removal
Figure 8. Hand Crank Installation
Figure 9. Handrail Support
Figure 10. Catwalks.
Figure 11. Work Platform.
Figure 12. Cab Controls.
SETUP PROCEDURES - MUD CLEANING SYSTEM (MCS)
Figure 2. Leveling Jack Setup
Figure 3. Steps Setup
Figure 4. Catwalk Setup
Figure 5. Handrail Setup (View 1)
Figure 6. Handrail Setup (View 2)
Figure 7. Drill Through Conductor Setup
Figure 8. Sand Guzzler Hose Connections
SAND GUZZLER SETUP - Continued
Figure 9. Hose Connections
Figure 10. Mud Pump Connection (View 1).
Figure 11. Mud Pump Connection (View 2).
Figure 12. Shaker Turnbuckles (Left-Side Shown).
ENGINE STARTING AND SHUTDOWN PROCEDURES - MUD CLEANING SYSTEM (MCS)
MCS ENGINE STARTING PROCEDURE - Continued
FUELING PROCEDURES - MUD CLEANING SYSTEM (MCS)
Figure 1. MCS Fueling
TOWING PROCEDURES - MUD CLEANING SYSTEM (MCS)
Figure 1. Drop-Leg Jack Use
Figure 2. Drop-Leg Jack Adjustment
Figure 3. Pintle Hook Open
Figure 4. Tow Vehicle Hookup
Figure 5. Drop-Leg Jack Crank Handle
Figure 6. Pintle Hook Closed
Figure 7. Drop-Leg Jack Stowage.
Figure 8. Safety Chains and Breakaway Cable Installation
Figure 9. Safety Chains and Breakaway Cable Removal
Figure 10. Drop-Leg Jack Extension.
Figure 11. Pintle Hook Closed.
Figure 12. Drop-Leg Jack Crank Handle.
Figure 13. Tow Vehicle Disconnect.
Figure 15. Pintle Hook Safety Pin Installation.
OPERATING PROCEDURES - MUD CLEANING SYSTEM (MCS)
Figure 1. Left-Side Controls (Starting)
Figure 2. Engine Speed Switch
Figure 3. Right-Side Controls
Figure 4. Left-Side Controls (Speed Settings)
Figure 5. Left-Side Controls (Off)
AUXILIARY POWER UNIT (APU) OPERATION - MUD CLEANING SYSTEM (MCS)
Figure 1. Grounding Rod/Clamp Installation
Figure 2. MCS Hydraulic Control (On)
Figure 3. MCS Engine Speed Switch Increase
Figure 4. AC Generator Control Panel (Power On)
Figure 5. AC Generator Control Panel (Power Off).
Figure 6. MCS Hydraulic Control (Off)
Figure 7. MCS Engine Speed Switch Decrease
Figure 8. Grounding Rod/Clamp Removal
POST OPERATION PROCEDURES - MUD CLEANING SYSTEM (MCS)
Figure 2. Mud Pump Hose Disconnect (View 1).
Figure 3. Mud Pump Hose Disconnect (View 2)
Figure 4. Hose Disconnect
Figure 5. Sand Guzzler Hose Disconnect
Figure 6. Drill Through Conductor Disconnect
Figure 7. Shaker Turnbuckles (Left-Side Shown).
Figure 8. Handrail Stowage (View 1)
Figure 9. Handrail Stowage (View 2)
Figure 10. Catwalk Stowage.
Figure 11. Steps Stowage.
Figure 12. Leveling Jacks Stowage.
LEVELING JACKS STOWAGE - Continued
FUELING PROCEDURES - PORTABLE AIR COMPRESSOR (PAC)
Figure 1. Fuel Cap
Figure 2. Fuel Level Gauge
TOWING PROCEDURES - PORTABLE AIR COMPRESSOR (PAC)
Figure 1. Tow Vehicle Alignment
Figure 3. Drop-Leg Jack Alignment
Figure 5. Drop-Leg Jack Stowage
Figure 6. Safety Pin Installation
Figure 7. Safety Chains and Breakaway Cable Installation
Figure 8. PAC Brake Cable Removal
Figure 10. Safety Pin Removal.
Figure 12. Crank Handle to Bracket Installation.
SETUP PROCEDURES - PORTABLE AIR COMPRESSOR (PAC)
Figure 2. WWDR Air Standpipe
Figure 3. Hose Installation to Air Standpipe
Figure 4. Hose Installation to Service Valve
ENGINE STARTING, OPERATION, AND SHUTDOWN PROCEDURES - PORTABLE AIR COMPRESSOR (PAC)
Figure 1. Manual Blowdown Valve (Shown Open)
Figure 2. Air Service Valve (Shown Closed)
Figure 3. Battery Disconnect Switch (Shown Off)
Figure 4. Main Power Control Switch
Figure 5. Pressure Control Switch
Figure 6. Air Service Valve (Shown Open)
Figure 7. Air Service Valve (Shown Open)
Figure 8. Main Power Control Switch
Figure 9. Air Service Valve (Shown Open)
Figure 10. Discharge Air Pressure Gauge.
Figure 11. Manual Blowdown Valve (Shown Open).
Figure 12. Battery Disconnect Switch (Shown Off).
POST OPERATION PROCEDURES - PORTABLE AIR COMPRESSOR (PAC)
Figure 2. Hose Removal from Service Valve
Figure 3. Hose Removal from Air Standpipe
Figure 4. WWDR Air Standpipe.
PORTABLE WATER TANK SETUP AND POST OPERATION PROCEDURES
Figure 2. Portable Water Tank Drain
Figure 3. Portable Water Tank Post Operation
WATER TANK FILLING PROCEDURE - WATER WELL SUPPORT VEHICLE (WWSV)
Figure 1. Water Drain Valves (Left-Side and Rear Shown)
Figure 2. Water Tank Fill Cap and Stand Pipe
Figure 3. Water Tank Vent Valve (Shown in Closed Position) and Water Tank Gauge
Figure 4. Water Tank Fill Cap Installation
Figure 5. Water Tank Vent Valve (Shown in Closed Position)
COLD WEATHER STARTING PROCEDURES
Figure 1. Idle Lock Switch
COLD WEATHER STARTING PROCEDURES - WELDER/GENERATOR - Continued
Figure 2. Water Heater Switch
COLD WEATHER STARTING PROCEDURES - WATER WELL DRILLING RIG (WWDR) AND WATER WELL SUPPORT VEHICLE (WWSV) - Continued
SLAVE RECEPTACLE STARTING PROCEDURES - PORTABLE AIR COMPRESSOR (PAC)
Figure 2. Assist Vehicle Slave Receptacle Cover Removal
Figure 4. PAC Slave Receptacle Cover Removal
Figure 6. PAC Control Panel.
Figure 8. Receptacle Cover Installation on PAC
Figure 10. Receptacle Cover Installation on Assist Vehicle.
FORDING OPERATIONS - WATER WELL DRILLING SYSTEM (WWDS)
Figure 1. Control Panel Switches Location
FORDING OPERATIONS - Continued
SLAVE RECEPTACLE STARTING PROCEDURES - WATER WELL DRILLING RIG (WWDR) AND WATER WELL SUPPORT VEHICLE (WWSV)
Figure 1. Assist Vehicle
Figure 2. Assist Vehicle Slave Receptacle Cover Removal
Figure 4. Target Vehicle Slave Receptacle Cover Removal
Figure 5. NATO Slave Cable Connect to Target Vehicle
Figure 6. Starting Target Vehicle
Figure 7. Starting Vehicle
Figure 8. NATO Slave Cable Disconnect from Target Vehicle.
Figure 9. Receptacle Cover Installation on Target Vehicle
Figure 11. Receptacle Cover Installation on Assist Vehicle.
AUXILIARY MUD PUMP OPERATION - MUD CLEANING SYSTEM (MCS)
Figure 1. Mud Pump Auxiliary Hoses
Figure 2. Mud Pump Auxiliary Hose Connections
Figure 3. Drilling Rig Auxiliary Connections
Figure 4. Mud Pump Auxiliary Hose Connections
Figure 5. Mud Cleaning System Hydraulic Valves
Figure 6. Remote Mud Pump Switch On
Figure 7. Mud Pump Flow Regulator Operation
Figure 8. Mud Pump Flow Regulator Post Operation
Figure 9. Remote Mud Pump Switch Post Operation
Figure 10. Mud Cleaning System Hydraulic Valves Post Operation.
Figure 11. Mud Pump Auxiliary Hose Connections Post Operation.
Figure 12. Drilling Rig Auxiliary Connections Post Operation.
Figure 13. Mud Pump Auxiliary Hoses Post Operation.
Figure 14. Mud Pump Auxiliary Hoses.
TOW BAR INSTALLATION AND REMOVAL - WATER WELL DRILLING RIG (WWDR) AND WATER WELL SUPPORT VEHICLE (WWSV)
Figure 2. Tow Bar Installation
Figure 3. Left-Side Tow Bar Link and Bushing Installation
Figure 4. Left-Side Tow Bar Link Installation
Figure 5. Right-Side Tow Bar Link Installation
Figure 6. Right-Side Outer Tow Bar Link Installation
Figure 7. Inside Tow Bar Link Installation
Figure 8. Tow Bar Removal
Figure 9. InsideTow Bar Link Removal
Figure 10. Right-Side Outer Tow Bar Link Removal.
Figure 11. Right-Side Tow Bar Link Removal.
Figure 12. Left-Side Tow Bar Link Removal.
Figure 13. Left-Side Tow Bar Link and Bushing Removal.
Figure 14. Tow Bar Removal.
Figure 15. Tow Bar Link, Bolt, Washer, Lockwasher, and Bushing.
CAB PROTECTION KIT INSTALLATION AND REMOVAL - WATER WELL DRILLING RIG (WWDR) AND WATER WELL SUPPORT VEHICLE (WWSV)
Figure 1. Ladder Setup.
Figure 2. Ladder Pin Installation
Figure 4. Cab Protection Kit Front Panel Installation
Figure 5. Cab Protection Kit Left-Side Panel Installation
Figure 6. Cab Protection Kit Right-Side Panel Installation
Figure 7. Ladder Pin Removal
Figure 8. Ladder Stowage
Figure 9. Ladder Setup
Figure 10. Cab Protection Kit Right-Side Panel Removal.
Figure 11. Cab Protection Kit Left-Side Panel Removal.
Figure 12. Cab Protection Kit Front Panel Removal.
Figure 13. Lockpin Installation.
Figure 15. Ladder Stowage.
EMERGENCY SHUTDOWN PROCEDURES - MUD CLEANING SYSTEM (MCS)
EMERGENCY SHUTDOWN OF THE MUD CLEANING SYSTEM - Continued
OPERATOR MAINTENANCE EMERGENCY SHUTDOWN PROCEDURES - MUD CLEANING SYSTEM (MCS) AUXILIARY POWER UNIT (APU
EMERGENCY SHUTDOWN OF MCS APU - Continued
OPERATOR MAINTENANCE SIDE WINDOW EMERGENCY EXIT - WATER WELL DRILLING RIG (WWDR) AND WATER WELL SUPPORT VEHICLE (WWSV
SIDE WINDOW EMERGENCY EXIT WWDR and WWSV - Continued.
OPERATOR MAINTENANCE EMERGENCY SHUTDOWN PROCEDURES - GROUTER
OPERATOR MAINTENANCE EMERGENCY SHUTDOWN PROCEDURES - WELDER/GENERATOR
Figure 2. Access Cover and Fuel Shutoff
OPERATOR MAINTENANCE EMERGENCY SHUTDOWN PROCEDURES - PORTABLE AIR COMPRESSOR (PAC) INITIAL SETUP:
OPERATOR MAINTENANCE EMERGENCY SHUTDOWN PROCEDURES - WATER WELL DRILLING RIG (WWDR)
Figure 1. WWDR Drilling Console
Figure 1. Left-Side Hammer Stowage
Figure 2. Front Stencil and Decal Locations (View 1)
Figure 3. Front Stencil and Decal Locations (View 2)
Figure 4. Right-Side Stencil and Decal Locations
Figure 5. Rear Stencil and Decal Location
STOWAGE AND DECAL LOCATIONS - WATER WELL DRILLING RIG (WWDR)
Figure 2. Right-Side Lower Stowage Locations (Typical)
Figure 4. Left-Side Stencil and Decal Locations (View 1)
Figure 5. Left-Side Stencil and Decal Locations (View 2)
Figure 6. Left-Side Stencil and Decal Locations (View 3)
Figure 7. Left-Side Stencil and Decal Locations (View 4)
Figure 8. Right-Side Stencil and Decal Locations (View 1)
Figure 9. Right-Side Stencil and Decal Locations (View 2)
Figure 10. Front Stencil and Decal Location.
REAR STENCIL AND DECAL LOCATION
Figure 11. Rear Stencil and Decal Locations.
REAR STENCIL AND DECAL LOCATION - Continued
STOWAGE AND DECAL LOCATIONS - MUD CLEANING SYSTEM (MCS)
Figure 2. Left-Side Stencil and Decal Locations (View 1)
Figure 3. Left-Side Stencil and Decal Locations (View 2)
Figure 4. Right-Side Stencil and Decal Locations (View 1)
Figure 5. Right-Side Stencil and Decal Locations (View 2)
Figure 6. Right-Side Stencil and Decal Locations (View 3)
Figure 7. Front Stencil and Decal Location
Figure 8. Rear Stencil and Decal Location
Figure 1. PAC Wheel Chock Stowage
Figure 2. Front Exterior Stencil and Decal Locations
Figure 3. Front Interior Stencil and Decal Locations
Figure 4. Left-Side Exterior Stencil and Decal Locations (View 1)
Figure 5. Left-Side Exterior Stencil and Decal Locations (View 2)
Figure 6. Left-Side Interior Stencil and Decal Locations
Figure 7. Rear Exterior Stencil and Decal Locations
Figure 8. Rear Interior Stencil and Decal Locations
Figure 9. Right-Side Exterior Stencil and Decal Locations (View 1)
Figure 10. Right-Side Exterior Stencil and Decal Locations (View 2).
Figure 11. Right-Side Interior Stencil and Decal Locations.
Figure 1. Left-Side Rear Stowage Locations (Typical)
Figure 2. Left-Side Forward Stowage Locations (Typical)
Figure 3. Right-Side Lower Stowage Locations (Typical)
Figure 4. Right-Side Center Stowage Locations (Typical)
Figure 5. Left-Side Stencil and Decal Locations (View 1)
Figure 6. Left-Side Stencil and Decal Locations (View 2)
Figure 7. Left-Side Stencil and Decal Locations (View 3)
Figure 8. Left-Side Stencil and Decal Locations (View 4)
Figure 9. Left-Side Stencil and Decal Locations (View 5).
Figure 10. Left-Side Stencil and Decal Locations (View 6).
Figure 11. Left-Side Stencil and Decal Locations (View 7).
Figure 12. Right-Side Stencil and Decal Locations (View 1).
Figure 13. Right-Side Stencil and Decal Locations (View 2).
Figure 14. Right-Side Stencil and Decal Locations (View 3).
Figure 15. Right-Side Stencil and Decal Locations (View 4).
Figure 16. Front Stencil and Decal Locations.
Figure 17. Rear Stencil and Decal Locations.
DECAL LOCATIONS - WELDER/GENERATOR
Figure 2. Engine Compartment and Door Decal Locations
Figure 3. Left-Side and Engine Compartment Stencil and Decal Locations
Figure 4. Right-Side Engine Compartment Decal Locations
Figure 5. Right-Side Stencil and Rear Decal Locations
Figure 6. Control Panel Decal Locations
Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business
