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CHAPTER 1 INTRODUCTION - TM-10-4930-204-13_25
Figure 1-1. Tank and Pump Unit.
Figure 1-2. Model 2519 Pumping Assembly, Front and Rear View.
Figure 1-3. Models 2938 and 36W50 Pumping Assembly, Front and Rear View.
Figure 1-4. Pumping and Engine Assembly, Three-Quarter View.
1-7. IDENTIFICATION AND TABULATED DATA.
Figure 1-4.1. Pump Assembly (EMD).
Figure 1-5. Filter Separator Flow Chart
b. Tabulated Data
(3) Electric Motor.
1-8. DIFFERENCES BETWEEN MODELS
CHAPTER 2 OPERATING INSTRUCTIONS - TM-10-4930-204-13_37
Figure 2-2. Three-Way Valve (Models 2938 and 36W50)
Figure 2-3. Engine Chocke Lever and Ignition Switch
Figure 2-5. Tan Dipstick, Drain Valve, and Discharge Valve Lever
2-3. STARTING
Method 3
Figure 2-7. Starting Engine
c. Starting Electric Motor Driven Pumping Assembly
2-4. OPERATION
SECTION II. OPERATION OF AUXILIARY EQUIPMENT USED IN CONJUNCTION WITH THE TANK AND PUMP UNIT
Figure 2-10. Metering Kit.
2-10. OPERATION IN EXTREME COLD
2-12. OPERATION AT HIGH ALTITUDES
2-15. OPERATION IN SALT WATER AREAS
CHAPTER 3 OPERATOR/CREW MAINTENANCE INSTRUCTIONS
Figure 3-1. Lubrication Order (Sheet 1 of 2)
Figure 3-1. Lubrication Order (Sheet 2 of 2)
Figure 3-2. Servicing Air Cleaner.
SECTION III. TROUBLESHOOTING - TM-10-4930-204-13_55
Table 3-1. Operator Preventive Maintenance Checks and Services
Operator Preventive Maintenance Checks and Services (Cont) - TM-10-4930-204-13_57
Operator Preventive Maintenance Checks and Services (Cont) - TM-10-4930-204-13_58
Figure 3-3. Operator/Crew Preventive Maintenance Sequence of Checks and Services (Sheet 1 of 2)
Table 3-2. Operator Troubleshooting
ELECTRIC MOTOR - TM-10-4930-204-13_61
FILTER/SEPARATOR - TM-10-4930-204-13_62
SECTION IV. MAINTENANCE PROCEDURES
Figure 3-4. Servicing Fuel Strainer.
Figure 3-4.1. Pump Assembly Cables.
Figure 3-5. Servicing Filter / Separator
CHAPTER 4 ORGANIZATIONAL MAINTENANCE INSTRUCTIONS
4-4. TYPICAL INSTALLATION OR SETTING-UP INSTRUCTIONS
Figure 4-2. Tank and Pump Unit Vertical Tiedown Strap Assembly
Figure 4-3. Tank and Pump Unit Vertical Tiedown Strap Assembly Installed.
SECTION II. MOVEMENT TO A NEW WORKSITE - TM-10-4930-204-13_74
SECTION IV. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TM-10-4930-204-13_75
Table 4-1. Organizational Preventive Maintenance Checks and Services Item No. 1 2 3 4 5 Item To Be Inspected Hoses, Nozzles, and Reels Grounding Cable and Reels Filter/Separator Magnets Spark Plug Quarterly Schedule
Organizational Preventive Maintenance Checks and Services Quarterly Schedule - (Cont) - TM-10-4930-204-13_77
Organizational Preventive Maintenance Checks and Services Quarterly Schedule - (Cont) - TM-10-4930-204-13_78
Organizational Preventive Maintenance Checks and Services Quarterly Schedule - (Cont) - TM-10-4930-204-13_79
Figure 4-4. Organizational Preventive Maintenance Sequence of Checks and Services (Sheet 1 of 2)
SECTION VI. RADIO INTERFERENCE SUPPRESSION
Table 4-2. Organizational Troubleshooting
2. ENGINE MISSES, OPERATES ERRATICALLY, OR LOSES POWER
3. ENGINE OVERHEATS OR KNOCKS
4. ENGINE BACKFIRES.
Organizational Troubleshooting (Cont)
7. PUMP FAILS COOPERATE.
10. PUMP FAILS TO PUMP PRODUCT.
13. FLOW OF PRODUCT SLOWS DOWN DURING OPERATION.
4-20. HOSES
Figure 4-6. Hose, Nozzles, and Bonding Wire, Removal and lnstallation.
(4) Remove pump and engine assembly
Figure 4-7. Pump and Engine, Removal and Installation (Sheet 2 of 3)
Figure 4-8. Pump and Electric Motor, Removal and Installation (Sheet 1 of 3)
Figure 4-8. Pump and Electric Motor, Removal and Installation (Sheet 2 of 3)
Figure 4-8. Conversion of Gasoline Engine Driven Pumping Assembly to Electric Motor Driven Pumping Assembly.
4-23. CONVERSION OF GASOLINE ENGINE DRIVEN PUMPING ASSEMBLY TO ELECTRIC MOTOR DRIVEN PUMPING ASSEMBLY.
4-24. ENGINE
Figure 4-9. Starter Pulley, Air Shroud, and Ignition Switch Bracket, Removal and Installation.
Figure 4-10. Flywheel, Removal and Installation.
(2) Cleaning and inspection.
Figure 4-11. Ignition Cable, Spark Plug, Ground Cable and Ignition Switch, Removal and Installation.
Figure 4-12. Magneto, Removal and Installation.
Figure 4-13. Magneto Points Replacement.
Figure 4-15. Timing the Magneto
Figure 4-16. Fuel Tank, Bracket, Fuel Strainer, and Shutoff Valve, Removal and Installation.
(3) Installation.
Figure 4-17. Air Cleaner, Bracket, and Carburetor, Removal and Installation.
j. Governor Controls.
Figure 4-18. Carburetor Service
Figure 4-19. Carburetor Adjustment.
Figure 4-20. Governor Controls, Removal and Installation.
Figure 4-21. Governor Controls Adjustment.
k. Crankcase Breather, Exhaust Muffler and Elbow, Fill and Drain Plugs.
Figure 4-22. Crankcase Breather, Exhaust Muffler and Elbow, Fill and Drain Plugs, Removal and Installation.
Figure 4-23. Cylinder Head, Removal and Installation.
Figure 4-24. Cylinder Head Bolts Tightening Sequence.
Figure 4-25. Tappet Cover Plate, Removal, Installation, and Clearance Measurement.
4-24.1 PUMP AND MOTOR ASSEMBLY
Figure 4-25.1 Pump and Electric Motor Assembly.
4-24.2 ON-OFF SWITCH CABLE, J1
Figure 4-25.2 ON-OFF Switch Cable.
4-24.3 INTERVEHICLE POWER CABLE, J2.
Figure 4-25.4. Connector Assembly
4-24.4 CONDUIT ASSEMBLY
4-24.5 JUNCTION BOX ASSEMBLY.
Figure 4-25.7. Junction Box Assembly (sheet 1 of 2)
Figure 4-25.7. Junction Box Assembly (sheet 2 of 2)
c. K-1 Relay Test Procedures.
Figure 4-25.8. K-1 Relay Test
4-25. CENTRIFUGAL PUMP
Figure 4-26. Filter/Separator, Removal and Installation.
b. Cleaning and Inspection. - TM-10-4930-204-13_137
4-28. SIGHT GAGE, DIFFERENTIAL PRESSURE GAGE, PRESSURE VENT VALVE, AND DRAINCOCK.
b. Cleaning and Inspection. - TM-10-4930-204-13_139
4-29. MANIFOLD, LIQUID DISTRIBUTOR AND THREE-WAY VALVE.
4-30. GROUND REEL ASSEMBLY.
4-31. FUEL DISPENSING NOZZLE ASSEMBLY.
4-32. FUEL DISPENSING HOSE REEL ASSEMBLY.
Figure 4-30. Hose Reels, Hose Rollers and Spring Housing, Removal and Installation (Sheet 1 of 2)
Figure 4-30. Hose Reels, Hose Rollers and Installation (Sheet and Spring Housing, Removal 2 of 2)
4-35. LIFTING EYE, DRAG LOOPS, AND FILLER PLUG GASKET.
b. Drag Loops
4-36. TIEDOWN ASSEMBLIES.
CHAPTER 5 DIRECT SUPPORT MAINTENANCE INSTRUCTIONS - TM-10-4930-204-13_149
S E C T I O N I I I . GENERAL MAINTENANCE
b. Disassembly..
Figure 5-1. Magneto, DisassemblY and Reassembly.
5-12. VALVES, VALVE SEATS, GUIDES AND SPRINGS.
Figure 5-2. Valves, Removal, Disassembly, Reassembly and Installation.
c. Regrinding Valves.
5-13. ENGINE BASE AND OIL PUMP.
Figure 5-4. Engine Base and Oil Pump, Disassembly and Reassembly.
5-14. PISTONS AND CONNECTING ROD.
Figure 5-5. Pistons and Connecting Rod, Removal, Disassembly, Reassembly and Installation.
b. Cleaning, Inspection, and Repair.
Figure 5-6. Crankshaft, Removal and Installation.
Figure 5-7. Crankshaft, Disassembly and Reassembly.
5-16. CAMSHAFT AND GOVERNOR ASSEMBLY.
Figure Expansion plug (3) Camshaft support pin Governor spacer Bearing sleeve Camshaft Spring pin, 3/16 X 1 1/8 in. (2) Flywheel assembly (2) Camshaft gear 9. 10. 11. 12. 13. 14. 15. Key, Woodruff, No. 404 Nut, plain, hex, 1/4-20 Needle bearing Screw, cap, hex-hd, 1/4-20 Shaft support Gasket Governor yoke bracket 5-8. Camshaft and Governor, Removal, Disassembly, Reassembly and Installation.
5-17. CRANKCASE.
b. Cleaning, Inspection, and Repair
5-19. CENTRIFUGAL PUMP (GAS ENGINE DRIVEN).
Figure 5-10. Centrifugal Pump (GED)
Figure 5-10. Centrifugal Pump, Seal and Impeller Installation
5-20. FILTER/SEPARATOR
5-19.1 CENTRIFUGAL PUMP (ELECTRIC MOTOR DRIVEN)
Figure 5-10.1 Centrifugal Pump and Check Valve
c. Cleaning, Inspection and Repair.
Figure 5-10.2 Adapter Shaft Seal Assembly.
c. Cleaning and Inspection
5-21. GROUND REEL AND CABLE
Figure 5-11. Filter/Separator, Disassembly and Reassembly.
c. Cleaning and Inspection
Figure 5-12. Ground Reel and Cable, Disassembly and Reassembly (sheet 1 of 2)
Figure 5-12. Ground Reel and Cable, Disassembly and Reassembly (Sheet 2 of 2)
5-22. FUEL DISPENSING NOZZLE ASSEMBLY.
Figure 5-13. l7. Bonding wire 18. Clip 19. Nozzle body nut Nozzle, Disassembly and Reassembly.
5-23. FUEL DISPENSING HOSE REEL ASSEMBLY.
Figure 5-14. Hose Reels, Disassembly and Reassembly (All Models Except 36W50).
c. Disassembly (Model 36W50)
Figure 5-15. Hose Reel, Disassembly and Reassembly (Model 36W50)
e. Reassembly (All Models Except 36W50)
5-24. FRAME.
SECTION V. REPAIR OF TANK ASSEMBLY
5-27. PUMP PORT.
Figure 5-16. Manhole Assembly, Removal, Disassembly, Reassembly, and Installation.
5-28. DRAIN VALVE ASSEMBLY
Figure 5-17. Pump Port, Removal and Installation
5-29. DISCHARGE VALVE ASSEMBLY
Figure 5-18. Drain Valve Assembly, Removal, Disassembly, Reassembly and Installation.
b. Cleaning and Inspection - TM-10-4930-204-13_197
Figure 5-19. Discharge Valve, Removal, Disassembly, Reassembly and Installation.
c. Reassembly and Installation.
5-30. TANK ASSEMBLY
Figure 5-20. Skid Drain Hole Diagram
(2) Essentials.
(4) Preparation of equipment.
c. Repair.
APPENDIX A REFERENCES - TM-10-4930-204-13_205
APPENDIX B COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LIST
Section II. COMPONENTS OF END ITEMS
Section Ill. BASIC ISSUE ITEMS (Continued)
APPENDIX C ADDITIONAL AUTHORIZATION LIST (AAL)
APPENDIX D MAINTENANCE ALLOCATION CHART
D-3. COLUMN ENTRIES USED IN THE MAC
SECTION Il. MAINTENANCE ALLOCATION CHART
MAINTENANCE ALLOCATION CHART (Cont) - TM-10-4930-204-13_216
MAINTENANCE ALLOCATION CHART (Cont) - TM-10-4930-204-13_217
MAINTENANCE ALLOCATION CHART (Cont) - TM-10-4930-204-13_219
APPENDIX E REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL)
APPENDIX EXPENDABLE/DURABLE SUPPLIES F AND MATERIALS LIST
SECTION Il. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
I N D E X
I N D E X -CONT - TM-10-4930-204-13_226
I N D E X -CONT - TM-10-4930-204-13_227
I N D E X -CONT - TM-10-4930-204-13_228
I N D E X -CONT - TM-10-4930-204-13_229
I N D E X -CONT - TM-10-4930-204-13_230
I N D E X -CONT - TM-10-4930-204-13_231
I N D E X -CONT - TM-10-4930-204-13_232
I N D E X -CONT - TM-10-4930-204-13_233
The Metric System and Equivalents
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