TM  10-4320-344-24 2.21.36 Exhaust and Intake Manifold Maintenance, Model 609-A. This   task   covers: 2.21.36.1   Removal 2.21.36.4   Installation 2 . 2 1 .3 6 . 2    R e p a ir INITIAL SETUP Tools General   Mechanic’s   Automotive Tool   Kit,   Appendix   B,   Section III,   Item   1 Goggles,   Appendix   B,   Section   III,   Item   2 Torque   Wrench,   Appendix   B,   Section   III, Item  2 Material/Parts Brush,   Appendix   C,   Item   5 Gloves,    Appendix   C,   Item   11 Rags,   Appendix   C,   Item   20 Solvent, Dry   Cleaning,   Appendix   C, Item   26 Gaskets   (TM   10-4320-344-24P) Lock   Washers   (TM   10-4320-344-24P) Equipment  Conditions Pumping   station   shut   down,   TM   10-4320- 344-10. Equipment   Conditions   (Continued) Shield   Assembly   removed,   paragraph 2 . 1 9 . 3. (Exhaust) Fuel   Filter   and   Base   Assembly   removed, paragraph  2.21.4  (Intake) Air   Intake   Pipe   Assembly   removed, paragraph  2.21.22  (Intake) Oil   Filter   and   Base   Assembly   removed, paragraph   2.21.26   (Intake). Turbocharger   Assembly   removed,   paragraph 2.21.33.   (Exhaust) General   Safety   Instructions Do   not   work   on   equipment   that   is   not securely   stabilized   to   prevent   rolling o r    s l i d i n g. Do   not   work   on   equipment   without   follow- ing   standard   shop   safety   practices. This  procedure  applies  to  the  exhaust  manifold. The   procedure   for   the   intake manifold   is   similar. 2.21.36.1  Removal. Remove   ten   nuts   (Figure   2-151,   1),   lock   washers   (2),   exhaust manifold   (3),    and   six   gaskets   (4). Discard   lock   washers   (2)   and   gaskets   (4). 2.21.36.2   Repair. a. Clean   exhaust   manifold   (3)   with   brush. Do   not   use   cleaning   solvent   without   proper   ventilation   and   clothing. Do  not smoke   or   use   near   open   flame   or   excessive   heat. Dry   cleaning   solvent   is potentially   dangerous   to   personnel   and   property. Clean  parts  in  a  well- ventilated   area. Avoid   inhalation   of   solvent   fumes. Wear   goggles   and   rubber gloves   to   protect   eyes   and   skin. Wash  exposed  skin  thoroughly. Failure   to obey   this   warning   may   result   in   personal   injury   or   death. b. Using   rag   dampened   in   cleaning   solvent   clean   all   gasket   mounting   surfaces   of exhaust   manifold   (3)   and   cylinder   head. c . Inspect   all   components   and   mounting   hardware   for   damage. d. Replace   all   defective   components. 2-342