CHAPTER 1 INTRODUCTION - TM-10-4320-344-10_11Figure 1-1. Features of 600 GPM Pumping Assemubly Model 609-A.Figure 1-2. Features of 600 GPM Pumping Assembly Model 609-CFigure 1-3. Features of 600 GPM Pumping Assembly Model US636HCCD-1.Table 1-1. Nomenclature Cross-reference List.1.10.3 Pumping Assembly, Model US636HCCD-1Figure 1-4. Location of Major Components, Model 609-A.Table 1-2. Description of Major Components, Model 609-AFigure 1-5. Location of Major Components, Model 609-C.Table 1-3. Description of Major Components, Model 609-CFigure 1-6 Location of Major Components, Model US636HCCD-1.Table 1-4. Description of Major Components, Model US636HCCD-1.Table 1-5. Differences Between Models.1.13.3 Pumping Assembly, Model US636HCCD-1.1.14.1 Source or Lead Pump.CHAPTER 2 OPERATING INSTRUCTIONSSECTION I. DESCRIPTION AND USE OF OPERATORS CONTROLS AND INDICATORSDescription of Model 609-A Control Panel. (Continued)Table 2-2. Description of Model 609-A Engine and Trailer Controls and Indicators.Figure 2-3 Model 609-C Control Panel. Table 2-3. Description of Model 609-C Control Panel.Table 2-4. Description of Model 609-C Engine Controls and Indicators.Figure 2-5. Model 609-C Fuel System Controls and IndicatorsTable 2-5. Description of Model 609-C Fuel System Controls and Indicators.Table 2-6. Description of Model 609-C Air System and Priming Tube Controls and Indicators.Figure2-7. Model 609-C Trailer Controls.Figure 2-8. Model US636HCCD-1 Control Panel.Table 2-8. Description of Model US636HCCD-1 Control Panel.Figure 2-9. Model US636HCCD-1 Engine and Trailer Controls and Indicators.SECTION II. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)2.2.5 Leakage Classification and DefinitionsFigure 2-10. Pumping Assembly Model 609-A PMCS routing Diagram. (Sheet 1 of 2)Figure 2-10. Pumping Assembly Model 609-A PMCS Routing Diagram. (Sheet 2 of 2)Table 2-10. Preventive Maintenance Checks and Services for Pumping Assembly Model 609-APreventive Maintenance Checks and Services for Pumping Assembly Model 609-A. (Continued) - TM-10-4320-344-10_46Preventive Maintenance Checks and Services for Pumping Assembly Model 609-A. (Continued) - TM-10-4320-344-10_47Preventive Maintenance Checks and Services for Pumping Assembly Model 609-A. (Continued) - TM-10-4320-344-10_48Preventive Maintenance Checks and Services for Pumping Assembly Model 609-A. (Continued) - TM-10-4320-344-10_49Preventive Maintenance Checks and Services for Pumping Assembly Model 609-A. (Continued) - TM-10-4320-344-10_50Preventive Maintenance Checks and Services for Pumping Assembly Model 609-A. (Continued) - TM-10-4320-344-10_51Preventive Maintenance Checks and Services for Pumping Assembly Model 609-A. (Continued) - TM-10-4320-344-10_52Preventive Maintenance Checks and Services for Pumping Assembly Model 609-A. (Continued) - TM-10-4320-344-10_53Preventive Maintenance Checks and Services for Pumping Assembly Model 609-A. (Continued) - TM-10-4320-344-10_54Preventive Maintenance Checks and Services for Pumping Assembly Model 609-A. (Continued) - TM-10-4320-344-10_55Preventive Maintenance Checks and Services for Pumping Assembly Model 609-A. (Continued) - TM-10-4320-344-10_56Preventive Maintenance Checks and Services for Pumping Assembly Model 609-A. (Continued) - TM-10-4320-344-10_57Preventive Maintenance Checks and Services for Pumping Assembly Model 609-A. (Continued) - TM-10-4320-344-10_58Preventive Maintenance Checks and Services for Pumping Assembly Model 609-A. (Continued) - TM-10-4320-344-10_59Preventive Maintenance Checks and Services for Pumping Assembly Model 609-A. (Continued) - TM-10-4320-344-10_60Preventive Maintenance Checks and Services for Pumping Assembly Model 609-A. (Continued) - TM-10-4320-344-10_61Preventive Maintenance Checks and Services for Pumping Assembly Model 609-A. (Continued) - TM-10-4320-344-10_62Preventive Maintenance Checks and Services for Pumping Assembly Model 609-A. (Continued) - TM-10-4320-344-10_63Preventive Maintenance Checks and Services for Pumping Assembly Model 609-A. (Continued) - TM-10-4320-344-10_64Figure 2-11. Pumping Assembly Model 609-C PMCS Routing Diagram (Sheet 1 of 2)Figure 2-11. Pumping Assembly Model 609-C PMCS Routing Diagram (Sheet 2 of 2)Table 2-11. Preventive Maintenance Checks and Services for Pumping Assembly Model 609-C.Preventive Maintenance Checks and Services for Pumping Assembly Model 609-C. (Continued) - TM-10-4320-344-10_68Preventive Maintenance Checks and Services for Pumping Assembly Model 609-C. (Continued) - TM-10-4320-344-10_69Preventive Maintenance Checks and Services for Pumping Assembly Model 609-C. (Continued) - TM-10-4320-344-10_70Preventive Maintenance Checks and Services for Pumping Assembly Model 609-C. (Continued) - TM-10-4320-344-10_71Preventive Maintenance Checks and Services for Pumping Assembly Model 609-C. (Continued) - TM-10-4320-344-10_72Preventive Maintenance Checks and Services for Pumping Assembly Model 609-C. (Continued) - TM-10-4320-344-10_73Preventive Maintenance Checks and Services for Pumping Assembly Model 609-C. (Continued) - TM-10-4320-344-10_74Preventive Maintenance Checks and Services for Pumping Assembly Model 609-C. (Continued) - TM-10-4320-344-10_75Preventive Maintenance Checks and Services for Pumping Assembly Model 609-C. (Continued) - TM-10-4320-344-10_76Preventive Maintenance Checks and Services for Pumping Assembly Model 609-C. (Continued) - TM-10-4320-344-10_77Preventive Maintenance Checks and Services for Pumping Assembly Model 609-C. (Continued) - TM-10-4320-344-10_78Preventive Maintenance Checks and Services for Pumping Assembly Model 609-C. (Continued) - TM-10-4320-344-10_79Preventive Maintenance Checks and Services for Pumping Assembly Model 609-C. (Continued) - TM-10-4320-344-10_80Preventive Maintenance Checks and Services for Pumping Assembly Model 609-C. (Continued) - TM-10-4320-344-10_81Preventive Maintenance Checks and Services for Pumping Assembly Model 609-C. (Continued) - TM-10-4320-344-10_82Preventive Maintenance Checks and Services for Pumping Assembly Model 609-C. (Continued) - TM-10-4320-344-10_83Preventive Maintenance Checks and Services for Pumping Assembly Model 609-C. (Continued) - TM-10-4320-344-10_84Preventive Maintenance Checks and Services for Pumping Assembly Model 609-C. (Continued) - TM-10-4320-344-10_85Preventive Maintenance Checks and Services for Pumping Assembly Model 609-C. (Continued) - TM-10-4320-344-10_86Preventive Maintenance Checks and Services for Pumping Assembly Model 609-C. (Continued) - TM-10-4320-344-10_87Preventive Maintenance Checks and Services for Pumping Assembly Model 609-C. (Continued) - TM-10-4320-344-10_88Figure 2-12. Pumping Assembly Model US636HCCD-1 PMCS Routing Diagram (Sheet 1 of 2).Figure 2-12. Pumping Assembly Model US636HCCD-1 PMCS Routing Diagram (Sheet 2 of 2)Table 2-12. Item No. 1 2 3 4 Interval Before Preventive Maintenance Checks and Services for Pumping Assembly Model US636HCCD-1.Preventive Maintenance Checks and Services for Pumping Assembly Model US636HCCD-1. (Continued) - TM-10-4320-344-10_92Preventive Maintenance Checks and Services for Pumping Assembly Model US636HCCD-1. (Continued) - TM-10-4320-344-10_93Preventive Maintenance Checks and Services for Pumping Assembly Model US636HCCD-1. (Continued) - TM-10-4320-344-10_94Preventive Maintenance Checks and Services for Pumping Assembly Model US636HCCD-1. (Continued) - TM-10-4320-344-10_95Preventive Maintenance Checks and Services for Pumping Assembly Model US636HCCD-1. (Continued) - TM-10-4320-344-10_96Preventive Maintenance Checks and Services for Pumping Assembly Model US636HCCD-1. (Continued) - TM-10-4320-344-10_97Preventive Maintenance Checks and Services for Pumping Assembly Model US636HCCD-1. (Continued) - TM-10-4320-344-10_98Preventive Maintenance Checks and Services for Pumping Assembly Model US636HCCD-1. (Continued) - TM-10-4320-344-10_99Preventive Maintenance Checks and Services for Pumping Assembly -contPreventive Maintenance Checks and Services for Pumping Assembly -cont - TM-10-4320-344-10_101Preventive Maintenance Checks and Services for Pumping Assembly -cont - TM-10-4320-344-10_102Preventive Maintenance Checks and Services for Pumping Assembly -cont - TM-10-4320-344-10_103Preventive Maintenance Checks and Services for Pumping Assembly -cont - TM-10-4320-344-10_104Preventive Maintenance Checks and Services for Pumping Assembly -cont - TM-10-4320-344-10_105Preventive Maintenance Checks and Services for Pumping Assembly -cont - TM-10-4320-344-10_106Preventive Maintenance Checks and Services for Pumping Assembly -cont - TM-10-4320-344-10_107Preventive Maintenance Checks and Services for Pumping Assembly -cont - TM-10-4320-344-10_108SECTION III. OPERATION UNDER USUAL CONDITIONS - TM-10-4320-344-10_109Figure 2-14. Double-posted Front Jack.Figure 2-15. Front Trippod.2.4 INITIAL ADJUSTMEMTS, CHECKS, MD SELF TEST.2.4.2 Priming of Boost Pump2.5 OPERATING PROCEDURESFigure 2-19. Model 609-A Controls Used for Manual Operation2.5.1.1 Manual Mode. (Continued)2.5.1.2 Electric Manual Mode.Figure 2-20. Model 609-A and Electric Control Used for Electric Manual Automatic Operation.Suction and discharge pressures2.5.1.3 Electric Automatic Mode2.5.2 Operation of Model 609-CFigure 2-22. Model 609-C Connections for External Fuel Supply.Figure 2-23. Model 609-C Setup for StartupFigure 2-24. Model 609-C Controls Used for Manual Operations.f . If engine is cold2.5.2.2 Automatic Mode.Flgure 2-25. Model 609-C Controls Used for Automatic OperationAutomatic Mode. (Continued)m. Shut down pumping assembly 2.5.3.1 Electric Manual ModeFigure 2-27. Model US636HCCD-1 Controls Used for Electric Manual Operation2.5.3.2 Electric Automatic Mode.Figure 2-28. Model WS636HCCD-1 Controls Used for Electric Automatic Operation2.6 DECALS AND INSTRUCTION PLATESFigure 2-30. Operating Range Curves for Unit 609-C.Figure 2-31. Operating Instructions for Unit 609-CFigure 2-32. Warning, Caution, and Data Plates for Model 609-C.Figure 2-33. Caution Plate and Stenciling on Model US636HCCD-1.Figure 2-34. Engine Operating Instructions, Data Plate, and Stenciling on Model US636HCCD-1.2.7 PREPARATION FOR MOVEMENT.2.7.2 Preparation of Pumping Assemblies for Movement.2.7.2.2 Securing Pumping Assemblies to Towing Vehiclee. If equipped with a double posted front jackFigure 2-38. Connecting Pumping Assembly, With Front Tripod Jack, to Towing Vehicle . (Model 609-A Shown)SECTION IV. OPERATION UNDER UNUSUAL CONDITIONS - TM-10-4320-344-10_1452.11.2.1 Nuclear DecontaminationCHAPTER 3 OPERATOR MAINTENANCE INSTRUCTIONS - TM-10-4320-344-10_147SECTION I. LUBRICATION INSTRUCTIONSTable 3-1. Troubleshooting Table. (Continued)7 . MODEL 609-A ENGINE IS OVERHEATING11. RUNNING AND BRAKE LIGHTS DO NOT WORK.d. If cable cannot be adjustedAPPENDIX A REFERENCES - TM-10-4320-344-10_153APPENDIX B COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTSSECTION H. COMPONENTS OF END ITEMCOMPONENTS OF END ITEM (CONTINUED ) - TM-10-4320-344-10_157COMPONENTS OF END ITEM (CONTINUED ) - TM-10-4320-344-10_158COMPONENTS OF END ITEM (CONTINUED ) - TM-10-4320-344-10_159COMPONENTS OF END ITEM (CONTINUED)SECTION III. BASIC ISSUE ITEMSAPPENDIX C ADDITIONAL AUTHORIZATION LISTAPPENDIX D EXPENDABLE AND DURABLE ITEMS LISTTM-10-4320-344-10_167SECTION II. DEFINITION OF UNUSUAL TERMSINDEX - TM-10-4320-344-10_169INDEX -cont - TM-10-4320-344-10_170