Chapter 1. INTRODUCTION - TM-10-4320-325-140018Figure 1-1. Diesel-Driven Centrifugal Pump - TM-10-4320-325-140019REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIR'S).NOMENCLATURE CROSS-REFERENCE LIST.Section II. EQUIPMENT DESCRIPTION AND DATA - TM-10-4320-325-140022DESCRIPTION AND LOCATION OF MAJOR COMPONENTS.EQUIPMENT DATA.Section III. PRINCIPLES OF OPERATION - TM-10-4320-325-140026Figure 1-3. Diesel-Driven Centrifugal Pump, Major ComponentsFigure 1-4. Diesel Engine, Major ComponentsChapter 2. OPERATING INSTRUCTIONS - TM-10-4320-325-140029Section I. DESCRIPTION AND USE OF OPERATOR'S CONTROLS AND INDICATORSOPERATOR'S CONTROLS AND INDICATORS.OPERATOR'S CONTROLS AND INDICATORS. (cont) - TM-10-4320-325-140032OPERATOR'S CONTROLS AND INDICATORS. (cont) - TM-10-4320-325-140033LEAKAGE CLASSIFICATIONS AND DEFINITIONS.Table 2-1. Operator Preventive Maintenance Checks and Services (PMCS)Table 2-1. Operator Preventive Maintenance Checks and Services (PMCS) (Cont) - TM-10-4320-325-140037Table 2-1. Operator Preventive Maintenance Checks and Services (PMCS) (Cont) - TM-10-4320-325-140038Table 2-1. Operator Preventive Maintenance Checks and Services (PMCS) (Cont) - TM-10-4320-325-140039Table 2-1. Operator Preventive Maintenance Checks and Services (PMCS) (Cont) - TM-10-4320-325-140040Section III. OPERATION UNDER USUAL CONDITIONS - TM-10-4320-325-140041OPERATING PROCEDURES.OPERATING PROCEDURES. (cont)Figure 2-4. Adjust and Stop EngineDATA PLATES.DATA PLATES. (Cont)STENCILS.PREPARATION FOR MOVEMENT.Section IV. OPERATION UNDER UNUSUAL CONDITIONS - TM-10-4320-325-140049Figure 2-7. Cold Weather Starting AidOperation in Extreme Heat.Operation in Sandy or DustyAreas.EMERGENCY PROCEDURES.EMERGENCY PROCEDURES. (Cont)Chapter 3. OPERATOR MAINTENANCE INSTRUCTIONSTable 3-1. Operator TroubleshootingENGINE STOPS RUNNINGSection III. OPERATOR MAINTENANCE PROCEDURES - TM-10-4320-325-140058REPLACE/INSPECT AIR FILTER ELEMENT.INSTALLATION - TM-10-4320-325-140060Chapter 4. UNIT MAINTENANCE INSTRUCTIONSSection I. REPAIR PARTS, SPECIAL TOOLS, TEST, MEASUREMENT AND DIAGNOSTIC EQUIPMENT (TMDE), AND SUPPORT EQUIPMENTTable 4-1. Installation ItemsFigure 4-1. Installation ItemsCHECKING UNPACKED EQUIPMENT.Section III. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)Table 4-2. Unit Preventive Maintenance Checks and ServicesTable 4-2. Unit Preventive Maintenance Checks and Services (Cont) - TM-10-4320-325-140069Table 4-2. Unit Preventive Maintenance Checks and Services (Cont) - TM-10-4320-325-140070Table 4-2. Unit Preventive Maintenance Checks and Services (Cont) - TM-10-4320-325-140071Table 4-2. Unit Preventive Maintenance Checks and Services (Cont) - TM-10-4320-325-140072Table 4-2. Unit Preventive Maintenance Checks and Services (Cont) - TM-10-4320-325-140073Section IV. UNIT TROUBLESHOOTING PROCEDURESTable 4-4. Unit TroubleshootingSection V. UNIT MAINTENANCE PROCEDURESINSPECT/SERVICE CENTRIFUGAL PUMP UNIT, DIESEL-DRIVEN.REPLACE/INSPECT DATA AND CAUTION INFORMATION PLATES.INSTALLATION: - TM-10-4320-325-140080REPLACE/INSPECT OIL DIPSTICK AND FILLER TUBE.INSPECT/REPLACE PUMP SUCTION, DISCHARGE, AND PRIMING PORT PIPING, COUPLING HALVES, AND DUST PLUG.Figure 4-6. Replace Pump Suction, Discharge, and Priming Port Piping, Coupling Halves, and Dust PlugREPLACE/INSPECT/REPAIR INLET (SUCTION) FLANGE AND CHECK VALVE ASSEMBLY.Figure 4-7. Replace/Inspect/Repair Inlet (Suction) Flange and Check Valve AssemblyREPLACE/INSPECT/SERVICE VOLUTE.INSTALLATION: - TM-10-4320-325-140087REPLACE/SERVICE FUEL TANK.INSTALLATION - TM-10-4320-325-140089REPLACE/SERVICE FUEL FILTER AND FUEL COCK.INSTALLATION - TM-10-4320-325-140091REPLACE/SERVICE/INSPECT FUEL INJECTION PIPE.INSTALLATION: - TM-10-4320-325-140093REPLACE/INSPECT EXHAUST SILENCER.Figure 4-12. Replace/Inspect Exhaust Silencer AssemblyREPLACE/INSPECT AIR CLEANER ASSEMBLY AND INTAKE BEND.INSPECTION: - TM-10-4320-325-140097REPLACE/INSPECT FLYWHEEL AND COOLING CASE COVER.INSPECTION - TM-10-4320-325-140099REPLACE/INSPECT/ADJUST VALVE ROCKER ARM ASSEMBLY.INSPECTION - TM-10-4320-325-140101Figure 4-17. Adjusting Valve ClearanceREPLACE/INSPECT/SERVICE LUBE OIL STRAINER.INSTALLATION: - TM-10-4320-325-140105REPLACE/INSPECT/REPAIR RECOIL STARTER ASSEMBLY.INSPECTION: - TM-10-4320-325-140107INSTALLATION: - TM-10-4320-325-140108Section VI. PREPARATION FOR STORAGE OR SHIPMENT - TM-10-4320-325-140109Chapter 5. DIRECT SUPPORT MAINTENANCE INSTRUCTIONS - TM-10-4320-325-140111Section I. DIRECT SUPPORT REPAIR PARTS, SPECIAL TOOLS, TEST MEASUREMENT AND DIAGNOSTIC EQUIPMENT (TMDE), AND SUPPORT EQUIPMENTSection III. DIRECT SUPPORT TROUBLESHOOTINGTable 5-1. Direct Support Troubleshooting ChartSection IV. DIRECT SUPPORT MAINTENANCE PROCEDURESREPLACE/INSPECT IMPELLER, WEAR PLATE, SHAFT SEAL, AND SHAFT ADAPTER.Figure 5-1. Replacing Impeller, Shaft Seal, and Shaft AdapterINSTALLATION: - TM-10-4320-325-140118REPLACE/INSPECT/REPAIR PUMP CASING.Figure 5-2. Pump Casing AssemblyREPLACE DIESEL ENGINE.Figure 5-3. Engine Mounting AssemblyREPLACE/TEST FUEL INJECTION NOZZLE.REMOVAL - TM-10-4320-325-140124INSTALLATION - TM-10-4320-325-140125REPLACE/INSPECT/TEST/ADJUST FUEL INJECTION PUMP.Figure 5-5. Replace Fuel Injection PumpFigure 5-6. Align Control Lever Pointer With Fuel Injection Pump Access HoleFigure 5-7. Top Dead Center PositionFigure 5-8. Fuel Injection Volume Limitation AdjustmentREPLACE FRAME ASSEMBLY, BASE PLATE, AND SHOCK MOUNTS.Figure 5-9. Engine Mounting AssemblySection V. PREPARATION FOR STORAGE OR SHIPMENTChapter 6. GENERAL SUPPORT MAINTENANCE INSTRUCTIONSSection I. GENERAL SUPPORT REPAIR PARTS, SPECIAL TOOLS, TEST,REPLACE/INSPECT/REPAIR CYLINDER HEAD AND VALVE ASSEMBLY.Figure 6-1. Removing Cylinder HeadFigure 6-2. Cylinder Head AssemblyINSPECTION - TM-10-4320-325-140139Figure 6-3. Valve RecessREPLACE/INSPECT/REPAIR CRANKCASE COVER.Figure 6-5. Replacing Crankcase CoverFigure 6-6. Main Bearing InsertREPLACE/INSPECT/REPAIR LUBE OIL PUMP.Figure 6-8. Lube Oil Pump AssemblyFigure 6-9. Installation of Lubricating 011 PumpREPLACE/INSPECT CAMSHAFT.Figure 6-11. Recess of Needle BearingFigure 6-13. Cam and TappetFigure 6-14. Inserting CamshaftREPLACE/INSPECT BALANCER SHAFT.INSTALLATION - TM-10-4320-325-140152REPLACE/INSPECT/REPAIR PISTON AND CONNECTING ROD ASSEMBLY.Figure 6-18. Removing and Installing Piston and Connecting Rod AssemblyINSPECTION/REPAIR - TM-10-4320-325-140155INSTALLATION - TM-10-4320-325-140156Figure 6-19. Removing and Installing Piston and Connecting Rod AssemblyINSTALLATION (cont) - TM-10-4320-325-140158REPLACE FLYWHEEL.INSTALLATION - TM-10-4320-325-140160REPLACE/INSPECT CRANKSHAFT.Figure 6-21. Crankshaft AssemblyREPLACE/INSPECT GOVERNOR AND SPEED CONTROL DEVICE.REMOVAL - TM-10-4320-325-140164INSPECTION - TM-10-4320-325-140165Figure 6-24. Speed Control Device AssemblyREPLACE/INSPECT CRANKCASE.REMOVAL/INSTALLATIONAppendix A: REFERENCES - TM-10-4320-325-140169Appendix B: MAINTENANCE ALLOCATION CHART - TM-10-4320-325-140170EXPLANATION OF COLUMNS IN SECTION IIISection II. MAINTENANCE ALLOCATION CHART - TM-10-4320-325-140172Section II. MAINTENANCE ALLOCATION CHART (cont) - TM-10-4320-325-140173Section II. MAINTENANCE ALLOCATION CHART (cont) - TM-10-4320-325-140174Section III. TOOL AND TEST EQUIPMENT REQUIREMENTSAppendix C: COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS LIST (BIIL)Section II. COMPONENTS OF END ITEM - TM-10-4320-325-140177Section III. BASIC ISSUE ITEMS - TM-10-4320-325-140178Appendix D: ADDITIONAL AUTHORIZATION LISTAppendix E: EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LISTSection II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LISTAppendix F: ILLUSTRATED LIST OF MANUFACTURED ITEMSAppendix G: TORQUE LIMITSAppendix G: TORQUE LIMITS (Cont)TIGHTENING TORQUES - TM-10-4320-325-140186GLOSSARY - TM-10-4320-325-140187Section II. DEFINITION OF UNUSUAL TERMS - TM-10-4320-325-140188Section II. DEFINITION OF UNUSUAL TERMS (Cont) - TM-10-4320-325-140189Section II. DEFINITION OF UNUSUAL TERMS (Cont) - TM-10-4320-325-140190TM-10-4320-325-14 Pump Unit Centrifugal Diesel-Driven Self-Priming Introduction 1-1 125 GPM Water Class III (NSN 4320-01-357-1930) Manual