TM-10-4320-315-24 Pumping Assembly Water 600 GPM Trailer Mounted (NSN 4320-01-31448844) Manual

CHAPTER 1 INTRODUCTION - TM-10-4320-315-24_7
1-7. Safety, Care, and Handling
1-8. Nomenclature Cross-Reference List.
Figure 1-2. Location of Major Components - TM-10-4320-315-24_10
Section III. TECHNICAL PRINCIPLES OF OPERATION - TM-10-4320-315-24_11
CHAPTER 2 UNIT MAINTENANCE INSTRUCTIONS - TM-10-4320-315-24_12
2-7. Assembly and Preparation For Use
2-10 Preparation of Pumping Assembly for Shipment.
Section IV. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Table 2-1. Unit Preventive Maintenance Checks and Services Procedures
Section V. UNIT TROUBLESHOOTING PROCEDURES
Figure 2-1. Control Panel Wiring Diagram (Sheet 1 of 4)
Figure 2-1. Control Panel Wiring Diagram (Sheet 2 of 4)
Figure 2-2. Engine Wiring Diagram (Sheet 1 of 2)
Figure 2-1. Control Panel Wiring Diagram (Sheet 3 of 4)
Figure 2-1. Control Panel Wiring Diagram (Sheet 4 of 4)
Figure 2-2. Engine Wiring Diagram (Sheet 2 of 2)
Table 2-2. Troubleshooting Procedures
2. ENGINE CRANKS, BUT DOES NOT START OR IS HARD TO START - (Cont)
3. ENGINE STOPS SUDDENLY.
4. ENGINE SMOKES
Section VI. UNIT MAINTENANCE PROCEDURES
2-15.  Introduction
2-16. MAINTENANCE OF BATTERY ASSEMBLY AND BATTERY BOX
Figure 2-3. Battery Assembly
2-16. MAINTENANCE OF CONTROL PANEL ASSEMBLY
Figure 2-4. Control Panel Assembly
2-16. MAINTENANCE OF ENGINE HIGH TEMPERATURE, ENGINE OVERSPEED, AND ENGINE LOW OIL INDICATORS
b. INSTALL. - TM-10-4320-315-24_35
2-16. MAINTENANCE OF ENGINE TEMPERATURE, OIL PRESSURE, AND FUEL TANK GAGES
b. REPLACE - TM-10-4320-315-24_37
2-16. MAINTENANCE OF ENGINE VOLTS METER
b. INSTALL. - TM-10-4320-315-24_39
2-21. MAINTENANCE OF TACHOMETER AND RUN TIME METER
b. INSTALL - TM-10-4320-315-24_41
2-22. MAINTENANCE OF PUMP PRESSURE GAGES
b. INSTALL. - TM-10-4320-315-24_43
2-23. MAINTENANCE OF ELECTRICAL SWITCH
b. INSTALL - TM-10-4320-315-24_45
2-24. MAINTENANCE OF AUTO SELECT, THROTTLE SELECT, AND ENGINE SWITCHES
b. INSTALL - TM-10-4320-315-24_47
2-25. MAINTENANCE OF LIGHTS AND AUTO THROTTLE RHEOSTATS
b. INSTALL. - TM-10-4320-315-24_49
2-26. MAINTENANCE OF PRESSURE CONTROL MODULE
b. INSTALL - TM-10-4320-315-24_51
2-27. MAINTENANCE OF GOVERNOR CONTROL MODULE
Figure 2-14. Governor Control Module
MAINTENANCE OF GOVERNOR CONTROL MODULE - (Cont)
2-28. MAINTENANCE OF ENGINE PROTECTION SYSTEM MODULE
b. INSTALL. - TM-10-4320-315-24_56
2-29. MAINTENANCE OF CONTROL PANEL WIRE HARNESS
b. INSTALL - TM-10-4320-315-24_58
2-30. MAINTENANCE OF GOVERNOR ACTUATOR ASSEMBLY
Figure 2-17. Governor Actuator Assembly
2-31. MAINTENANCE OF AUTO DEFEAT CABLE
Figure 2-18. Auto Defeat Cable
2-31. MAINTENANCE OF MANUAL THROTTLE CONTROL CABLE
Figure 2-19. Manual Throttle Control Cable
2-33. MAINTENANCE OF COLD START AID HOSE, BOTTLE AND CABLE
Figure 2-20. Cold Start Hose, Bottle, and Cable
MAINTENANCE OF COLD START AID HOSE, BOTTLE AND CABLE - (Cont)
2-34. MAINTENANCE OF AIR FILTER GAGE AND HOSE
Figure 2-21.
2-35. MAINTENANCE OF ENGINE WIRING HARNESS
b. INSTALL - TM-10-4320-315-24_71
2-36. MAINTENANCE OF MAGNETIC PICKUP UNIT (MPU)
Figure 2-23. MPU
2-37. MAINTENANCE OF ENGINE TEMPERATURE AND OIL PRESSURE SWITCHES AND SENDERS
Figure 2-24. Engine Temperature and Oil Pressure Switches and Senders
2-31. MAINTENANCE OF FUEL VALVES AND LINES
Figure 2-25. Fuel Valves and Lines
b. INSTALL - TM-10-4320-315-24_78
2-39. MAINTENANCE OF AIR CLEANER AND AIR INTAKE LINE
Figure 2-26. Air Cleaner
2-40. MAINTENANCE OF ENGINE OIL DRAIN LINE
b.    INSTALL
2-41. MAINTENANCE OF V-BELTS
Figure 2-28. V-Belts
2-42. MAINTENANCE OF COOLING BLOWER ASSEMBLY
e. ASSEMBLY
f.    INSTALL
2-43. MAINTENANCE OF FUEL FILTER ASSEMBLY
b. INSTALL - TM-10-4320-315-24_89
2-44. MAINTENANCE OF V-BELT TENSIONER ASSEMBLY
Figure 2-31. V-Belt Tensioner Assembly
2-45. MAINTENANCE OF TURBOCHARGER OIL INLET TUBE ASSEMBLY
b. INSTALL. - TM-10-4320-315-24_93
2-46. MAINTENANCE OF LUBE OIL FILTER ASSEMBLY
b. INSTALL. - TM-10-4320-315-24_95
2-47. MAINTENANCE OF OIL COOLER
b. INSTALL. - TM-10-4320-315-24_97
2-48. MAINTENANCE OF OIL BREATHER ASSEMBLY
b. INSTALL - TM-10-4320-315-24_99
2-49. MAINTENANCE OF FUEL INJECTION LINES
Figure 2-36. Fuel Injector Lines
b. INSTALL - TM-10-4320-315-24_102
MAINTENANCE OF FUEL INJECTION LINES - (Cont)
2-50. MAINTENANCE OF FUEL INJECTORS
b. INSTALL. - TM-10-4320-315-24_105
2-51. MAINTENANCE OF FUEL SUPPLY PUMP
Figure 2-39. Fuel Supply Pump
2-52. MAINTENANCE OF ALTERNATOR
Figure 2-40. Alternator
2-53. MAINTENANCE OF STARTER ASSEMBLY
c. INSTALL.
2-54. MAINTENANCE OF CYLINDER HEAD COVER
2-55. MAINTENANCE OF CYLINDER HEAD ASSEMBLY
MAINTENANCE OF CYLINDER HEAD ASSEMBLY - (Cont)
2-56. MAINTENANCE OF BRAKE ACTUATOR
b.   INSTALL - TM-10-4320-315-24_116
MAINTENANCE OF BRAKE ACTUATOR - (Cont)
2-57. MAINTENANCE OF MASTER CYLINDER AND BRAKE LINES
Figure 2-45. Master Cylinder and Brake Lines
c. INSTALL.
2-58. MAINTENANCE OF WHEEL, TIRE, AND HUB ASSEMBLY
b. SERVICE.
MAINTENANCE OF WHEEL, TIRE, AND HUB ASSEMBLY-(Cont)
2-59. MAINTENANCE OF BRAKE SHOES AND WHEEL CYLINDERS
Figure 2-47. Brake Shoes and Wheel Cylinders
c. ADJUST - TM-10-4320-315-24_126
2-60. MAINTENANCE OF HAND BRAKE ASSEMBLY
Figure 2-48. Hand Brake Assembly
c. ADJUST - TM-10-4320-315-24_129
2-61. MAINTENANCE OF WIRING HARNESS AND TAIL LIGHTS.
Figure 2-49. Wiring Harness and Tail Lights
MAINTENANCE OF WIRING HARNESS AND TAIL LIGHTS-(Cont)
2-62. MAINTENANCE OF LEVELING JACKS AND TRIPOD JACK ASSEMBLY
Figure 2-50. Leveling Jacks and Tripod
MAINTENANCE OF LEVELING JACKS AND TRIPOD JACK ASSEMBLY-(Cont)
2-63. MAINTENANCE OF SHOCK ABSORBERS
b. INSTALL - TM-10-4320-315-24_137
2-64. MAINTENANCE OF REFLECTORS
b. INSTALL - TM-10-4320-315-24_139
CHAPTER 3 DIRECT SUPPORT MAINTENANCE INSTRUCTIONS - TM-10-4320-315-24_140
Table 3-1. Direct Support Troubleshooting
3. ENGINE KNOCKS.
Section III. DIRECT SUPPORT MAINTENANCE PROCEDURES
Table 3-3. Maintenance Specifications
Table 3-4. Torque Specifications - (Cont)
3-6. MAINTENANCE OF NOISE ENCLOSURE
MAINTENANCE OF NOISE ENCLOSURE - (Cont) - TM-10-4320-315-24_147
3-7. MAINTENANCE OF NOISE ENCLOSURE ROOF
Figure 3-2. Noise Enclosure Roof
3-8. MAINTENANCE OF NOISE ENCLOSURE REAR PANELS
Figure 3-3. Rear Panels
3-9. MAINTENANCE OF NOISE ENCLOSURE RIGHT PANEL
Figure 3-4. Right Panel
3-10. MAINTENANCE OF NOISE ENCLOSURE FRONT PANEL
Figure 3-5. Front Panel and Exhaust Panel Assembly
3-11. MAINTENANCE OF NOISE ENCLOSURE INTERIOR PANELS
Figure 3-6. Noise Enclosure Interior Panels
3-12. MAINTENANCE OF NOISE ENCLOSURE LEFT PANEL
Figure 3-7. Left Panel
3-13. MAINTENANCE OF NOISE ENCLOSURE BATTERY ACCESS PANEL
Figure 3-8. Battery Access Panel
3-14. MAINTENANCE OF NOISE ENCLOSURE CONTROL PANEL
Figure 3-9. Noise Enclosure Control Panel
3-15. MAINTENANCE OF INTERIOR BRACE
3-16. MAINTENANCE OF EXHAUST PIPES AND MUFFLER
Figure 3-11. Exhaust Pipes and Muffler
3-17. MAINTENANCE OF ENGINE AND PUMP ASSEMBLY
Figure 3-12. Engine and Pump Assembly Removal
b. INSTALL. - TM-10-4320-315-24_169
MAINTENANCE OF ENGINE AND PUMP ASSEMBLY - (Cont)
3-18. MAINTENANCE OF FUEL INJECTION PUMP
Figure 3-13. Fuel Injection Pump
Figure 3-14. Timing Marks and Timing Tool
Figure 3-15. Exhaust Valve Depressed with Keystock
b. REPLACE - TM-10-4320-315-24_175
Figure 3-16. Setting Injection Pump Timing
3-19. MAINTENANCE OF ALTERNATOR
Figure 3-17. Alternator Parts Breakdown
b. INSPECT. - TM-10-4320-315-24_179
Figure 3-18. Testing Diodes
3-20. MAINTENANCE OF STARTER ASSEMBLY
Figure 3-19. Starter Assembly
b. CLEAN/INSPECT
e. TEST
3-21. MAINTENANCE OF TURBOCHARGER
Figure 3-20. Turbocharger
MAINTENANCE OF TURBOCHARGER - (Cont)
3-22. MAINTENANCE OF AIR OUTLET FRAME
Figure 3-21. Air Outlet Frame
3-23. MAINTENANCE OF INTAKE AND EXHAUST MANIFOLDS
Figure 3-22. Intake and Exhaust Manifolds
3-24. MAINTENANCE OF AIR COWLING AND OIL COOLER DISCHARGE DUCT
Figure 3-23. Air Cowling and Oil Cooler Discharge Duct
MAINTENANCE OF AIR COWLING AND OIL COOLER DISCHARGE DUCT - (Cont)
3-25. MAINTENANCE OF FLYWHEEL
3-26. MAINTENANCE OF FLYWHEEL HOUSING
3-27. MAINTENANCE OF CRANKSHAFT PULLEY AND DAMPER
Figure 3-26. Crankshaft Pulley and Damper
3-28. MAINTENANCE OF FRONT MOUNT PLATE AND MOUNTING FEET
3-29. MAINTENANCE OF ROCKER ARM ASSEMBLY
b. DISASSEMBLE
3-30. MAINTENANCE OF CYLINDER HEADS
Figure 3-29. Cylinder Head
Figure 3-30. Checking Piston Clearance
MAINTENANCE OF CYLINDER HEADS - (Cont)
3-31. MAINTENANCE OF PUMP SUCTION LINE
Figure 3-31. Pump Suction Line
3-32. MAINTENANCE OF PUMP DISCHARGE LINE
Figure 3-32. Pump Discharge Line
3-33. MAINTENANCE OF PUMP
Figure 3-34. Pump
b. INSPECT. - TM-10-4320-315-24_212
MAINTENANCE OF PUMP - (Cont)
3-34. MAINTENANCE OF AXLE, SPRINGS, AND SUSPENSION KIT
b. INSTALL - TM-10-4320-315-24_215
3-35. MAINTENANCE OF SAFETY CHAINS
b. REPAIR.
CHAPTER 4 GENERAL SUPPORT MAINTENANCE INSTRUCTIONS - TM-10-4320-315-24_218
4-3. MAINTENANCE OF FUEL INJECTORS
Figure 4-1. Fuel Injector
d. TEST,
4-4. MAINTENANCE OF CYLINDER HEADS
b. INSPECT. - TM-10-4320-315-24_223
Figure 4-4. Cylinder Head Measurement
d. ASSEMBLE.
4-5. MAINTENANCE OF CYLINDER LINERS
b. INSPFCT,
c. INSTALL.
4-6. MAINTENANCE O F PISTONS
Figure 4-8. Piston
c. INSTALL - TM-10-4320-315-24_231
4-7.MAINTENANCE OF OIL PAN AND BAFFLE PLATE
Figure 4-9. Oil Pan and Baffle Plate
4-8. MAINTENANCE OF OIL PUMP SUCTION TUBE
b. INSTALL - TM-10-4320-315-24_235
4-9. MAINTENANCE OF CONNECTING RODS
Figure 4-11. Connecting Rods
Figure 4-12. Connecting Rod Measurements
4-10. MAINTENANCE OF CRANKCASE FRONT COVER
Figure 4-13. Front Cover
4-11. MAINTENANCE OF OIL PUMP AND OIL DISCHARGE PIPE
Figure 4-14. Oil Pump and Oil Pump Discharge Pipe
4-12. MAINTENANCE OF CRANKCASE REAR COVER
b. INSTALL. - TM-10-4320-315-24_244
4-13. MAINTENANCE OF CRANKSHAFT
b. INSPECT. - TM-10-4320-315-24_246
c. INSTALL
4-14. MAINTENANCE OF CAMSHAFT AND TAPPETS
b. INSPECT. - TM-10-4320-315-24_249
Figure 4-20. Bearing Bushing
4-15. MAINTENANCE OF CRANKCASE
Figure 4-21. Crankcase
APPENDIX A REFERENCES - TM-10-4320-315-24_253
APPENDIX B MAINTENANCE ALLOCATION CHART - TM-10-4320-315-24_254
B-3. EXPLANATION OF COLUMNS IN THE MAC - TM-10-4320-315-24_255
B-4. EXPLANATION OF COLUMNS IN TOOL AND TEST EQUIPMENT REQUIREMENTS
SECTION II. MAINTENANCE ALLOCATION CHART - TM-10-4320-315-24_257
MAINTENANCE ALLOCATION CHART (Cont) - TM-10-4320-315-24_258
MAINTENANCE ALLOCATION CHART (Cont) - TM-10-4320-315-24_259
MAINTENANCE ALLOCATION CHART - (Cont) - TM-10-4320-315-24_260
MAINTENANCE ALLOCATION CHART - (Cont) - TM-10-4320-315-24_261
MAINTENANCE ALLOCATION CHART - (Cont) - TM-10-4320-315-24_262
SECTION III. TOOL AND TEST EQUIPMENT REQUIREMENTS - TM-10-4320-315-24_263
APPENDIX C EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
SECTION II. EXPENDABLE/DURABLES SUPPLIES AND MATERIALS LIST - TM-10-4320-315-24_265
EXPENDABLE/DURABLES SUPPLIES AND MATERIALS LIST - Cont
APPENDIX D STANDARD TORQUE VALUE CHART
STANDARD TORQUE VALUE CHART - Cont
ALPHABETICAL INDEX - TM-10-4320-315-24_269
ALPHABETICAL INDEX -CONT - TM-10-4320-315-24_270

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