TM-10-4320-307-24 Pump Assembly (Mainline) Diesel Engine Driven 800 GPM NSN 4320-01-193-3430 Manual

Chapter 1 INTRODUCTION - TM-10-4320-307-24_7
Section II. EQUIPMENT DESCRIPTION AND DATA - TM-10-4320-307-24_8
LOCATIONAND DESCRIPTION OF MAJOR COMPONENTS (CONT).
1-9 LOCATION AND DESCRIPTION-OF MAJOR COMPONENTS (CONT)
1-10 LOCATION AND DESCRIPTION OF INSTRUCTION AND WARNING PLATES.
LOCATION AND DESCRIPTION OF INSTRUCTION AND WARNING PLATES (CONT)
1-10 LOCATION AND DESCRIPTION OF INSTRUCTION AND WARNING PLATES (CONT)
1-11 DIFFERENCES BETWEEN MODELS
1-13 SAFETY, CARE AND HANDLING (CONT)
1-13 SAFETY, CARE, AND HANDLING (CONT)
Chapter 2 UNIT MAINTENANCE INSTRUCTIONS - TM-10-4320-307-24_17
2-2 ENGINE LUBRICATION
2-3 SPEED INCREASER LUBRICATION.
2-4 PUMP LUBRICATION
Section Ill. SERVICE UPON RECEIPT OF EQUIPMENT
2-9 UNLOADING-EQUIPMENT BY CRANE (CONT)
2-10 UNLOADING EQUIPMENT BY FORKLIFT
2-12.1    INSTALLATION OF INTAKE DUCT MUFFL.ER AND MUFFLER GUARD
b. Installation of Muffler and Guard
INSTALLATION OF SUCTION AND DISCHARGE NOZZLE ADAPTERS
INSTALLATION OF GROUNDING ASSEMBLY
2-13 PRELIMINARY SERVICING AND ALIGNMENT
2-13.3    BATTERY SERVICING AND CABLE CONNECTION
BATTERY SERVICING AND CABLE CONNECTION (CONT)
PRIMING ENGINE FUEL SYSTEM (CONT)
2-13.5    PRIMING ENGINE LUBRICATION SYSTEM
PRIMING ENGINE LUBRICATION SYSTEM (CONT)
2-13.6    INITIAL INSPECTION OF AIR CONNECTIONS
Section IV. PREVENTIVE MAINTENANCE CHECKS AND SERVICES
Table 2-2. Unit Preventive Maintenance Checks and Services - TM-10-4320-307-24_36
Table 2-2. Unit Preventive Maintenance Checks and Services - TM-10-4320-307-24_37
Unit Preventive Maintenance Checks and Services -Continued - TM-10-4320-307-24_38
Table 2-2. Unit Preventive Maintenance Checks and Services - TM-10-4320-307-24_39
Unit Preventive Maintenance Checks and Services
Unit Preventive Maintenance Checks and Services - Continued - TM-10-4320-307-24_41
Unit Preventive Maintenance Checks and Services - Continued - TM-10-4320-307-24_42
Unit Preventive Maintenance Checks and Services -Continued - TM-10-4320-307-24_43
Unit Preventive Maintenance Checks and Services - Continued - TM-10-4320-307-24_44
Section V. TROUBLESHOOTING - TM-10-4320-307-24_45
Table 2-3. Unit Maintenance Troubleshooting
2. ENGINE CRANKS BUT FAILS TO START
4. ENGINE STARTS BUT PUMP SUCTION GAGE OR PUMP DISCHARGE GAGE DOES NOT FUNCTION
6. ENGINE OVERHEATS ACCORDING TO ENGINE COOLANT TEMPERATURE GAGE
7. LOW ENGINE OIL PRESSURE
10.  PUMP OUTPUT LOW
12.  SPEED INCREASER OIL LEAKAGE
Section VI. MAINTENANCE PROCEDURES INDEX
2-18 ENGINE EXHAUST SYSTEM REPAIR/REPLACE.
CLEANING/INSPECTION - TM-10-4320-307-24_55
REPAIR - TM-10-4320-307-24_56
OPERATIONAL CHECK - TM-10-4320-307-24_57
2-19 BAIL LIFTING ASSEMBLY REPAIR/REPLACE
INSTALL/STOW
2-20 GROUNDING ASSEMBLY REPAIR/REPLACE
GROUNDING ASSEMBLY REPAIR/REPLACE (CONT)
2-21 FEEDING SYSTEM REPAIR/REPLACE.
2-21 FEEDING SYSTEM REPAIR/REPLACE (CONT) - TM-10-4320-307-24_63
2-21 FEEDING SYSTEM REPAIR/REPLACE (CONT) - TM-10-4320-307-24_64
INSTALLATION - TM-10-4320-307-24_65
2-22 TANK ASSEMBLY REPAIR/REPLACE
TANK ASSEMBLY REPAIR/REPLACE (CONT).
CLEANING/INSPECTION/REPAIR - TM-10-4320-307-24_68
INSTALLATION - TM-10-4320-307-24_69
2-23 ENGINE ENCLOSURE REPAIR/REPLACE
ENGINE ENCLOSURE REPAIR/REPLACE (CONT) - TM-10-4320-307-24_71
ENGINE ENCLOSURE REPAIR/REPLACE (CONT) - TM-10-4320-307-24_72
ENGINE ENCLOSURE REPAIR/REPLACE (CONT) - TM-10-4320-307-24_73
ENGINE ENCLOSURE REPAIR/REPLACE (CONT) - TM-10-4320-307-24_74
ENGINE ENCLOSURE REPAIR/REPLACE (CONT) - TM-10-4320-307-24_75
CLEANING/INSPECTION/REPAIR - TM-10-4320-307-24_76
INSTALLATION - TM-10-4320-307-24_77
ENGINE ENCLOSURE REPAIR/REPLACE (CONT) - TM-10-4320-307-24_78
ENGINE ENCLOSURE REPAIR/REPLACE (CONT) - TM-10-4320-307-24_79
ENGINE ENCLOSURE REPAIR/REPLACE (CONT) - TM-10-4320-307-24_80
ENGINE ENCLOSURE REPAIR/REPLACE (CONT) - TM-10-4320-307-24_81
ENGINE ENCLOSURE REPAIR/REPLACE (CONT) - TM-10-4320-307-24_82
2-24 STORAGE BOX AND COVER REPAIR/REPLACE.
CLEANING/INSPECTION/REPAIR - TM-10-4320-307-24_84
INSTALLATION - TM-10-4320-307-24_85
2-25 PUMP ASSEMBLY SERVICE.
SERVICING - TM-10-4320-307-24_87
2-26 PIPING AND VENT ASSEMBLY REPLACE
REMOVAL - TM-10-4320-307-24_89
PIPING AND VENT ASSEMBLY REPLACE (CONT) - TM-10-4320-307-24_90
PIPING AND VENT ASSEMBLY REPLACE (CONT) - TM-10-4320-307-24_91
INSTALLATION - TM-10-4320-307-24_92
PIPING AND VENT ASSEMBLY REPLACE (CONT). - TM-10-4320-307-24_93
PIPING AND VENT ASSEMBLY REPLACE (CONT). - TM-10-4320-307-24_94
OPERATIONAL CHECK - TM-10-4320-307-24_95
2-27 BATTERIES, BATTERY BOX, AND BATTERY CABLE ASSEMBLY SERVICE/TEST/REPAIR/REPLACE
BATTERIES, BATTERY BOX, AND BATTERY CABLE ASSEMBLY SERVICE/TEST/REPAIR/REPLACE (CONT) - TM-10-4320-307-24_97
BATTERIES, BATTERY BOX, AND BATTERY CABLE ASSEMBLY SERVICE/TEST/REPAIR/REPLACE (CONT) - TM-10-4320-307-24_98
TESTING - TM-10-4320-307-24_99
5. Test battery charging receptacle
BATTERIES, BATTERY BOX, AND BATTERY CABLE ASSEMBLY SERVICE/TEST/REPAIR/REPLACE (CONT) - TM-10-4320-307-24_101
REMOVAL - TM-10-4320-307-24_102
BATTERIES, BATTERY BOX, AND BATTERY CABLE ASSEMBLY SERVICE/TEST/REPAIR/REPLACE (CONT) - TM-10-4320-307-24_103
4. Remove batteries as follows
6. Remove battery box
INSTALLATION - TM-10-4320-307-24_106
2. Install charging receptacle
4. Install positive battery cable
Use battery box wiring diagram
5. Install battery box cover
2-28 WIRING, GAUGES, SWITCHES, AND INDICATORS TEST/REPAIR/REPLACE.
WIRING, GAUGES, SWITCHES, AND INDICATORS TEST/REPAIR/REPLACE (CONT)
LOW   SUCTION   PRESSURE,   HIGH   ENGINE TEMPERATURE, LOW OIL PRESSURE, and ENGINE OVERSPEED indicators
22.  Tag and remove wires from terminal boards
2-28 WIRING, GAUGES, SWITCHES, AND INDICATORS TEST/REPAIR/REPLACE (CONT).
INSTALLATION - TM-10-4320-307-24_116
9. Connect wires to diodes
17.  Install ENGINE/PUMP CONTROLLER knob
ENGINE START pushbutton switch
WIRING, GAUGES, SWITCHES, AND INDICATORS TEST/REPAIR/REPLACE (CONT
2-29 CABINET ENCLOSURE REPAIR.
2-30 FIELD INSTRUMENT LAYOUT TEST/REPAIR/REPLACE
FIELD INSTRUMENT LAYOUT TEST/REPAIR/REPLACE (CONT) - TM-10-4320-307-24_123
FIELD INSTRUMENT LAYOUT TEST/REPAIR/REPLACE (CONT).
FIELD INSTRUMENT LAYOUT TEST/REPAIR/REPLACE (CONT) - TM-10-4320-307-24_125
INSTALLATION - TM-10-4320-307-24_126
FIELD INSTRUMENT LAYOUT TEST/REPAIR/REPLACE (CONT) - TM-10-4320-307-24_127
FIELD INSTRUMENT LAYOUT TEST/REPAIR/REPLACE (CONT) - TM-10-4320-307-24_128
FIELD INSTRUMENT LAYOUT TEST/REPAIR/REPLACE (CONT) - TM-10-4320-307-24_129
2-31 CONDUIT LAYOUT REPAIR/REPLACE
INSTALLATION - TM-10-4320-307-24_131
2-32 JUNCTION BOX REPAIR/REPLACE
REPAIR - TM-10-4320-307-24_133
INSTALLATION - TM-10-4320-307-24_134
2-33 NETWORK CABLE TEST/REPLACE
2-34 SPEED INCREASER SERVICE/REPAIR
SERVICING - TM-10-4320-307-24_137
REPAIR - TM-10-4320-307-24_138
SPEED INCREASER SERVICE/REPAIR (CONT)
2-35 RADIATOR ASSEMBLY SERVICE/TEST/REPAIR/REPLACE
RADIATOR ASSEMBLY SERVICE/TEST/REPAIR/REPLACE (CONT). - TM-10-4320-307-24_141
RADIATOR ASSEMBLY SERVICE/TEST/REPAIR/REPLACE (CONT). - TM-10-4320-307-24_142
PRESSURE TEST - TM-10-4320-307-24_143
REMOVE/REPAIR/REPLACE
RADIATOR ASSEMBLY SERVICE/TEST/REPAIR/REPLACE (CONT) - TM-10-4320-307-24_145
RADIATOR ASSEMBLY SERVICE/TEST/REPAIR/REPLACE (CONT) - TM-10-4320-307-24_146
RADIATOR ASSEMBLY SERVICE/TEST/REPAIR/REPLACE (CONT) - TM-10-4320-307-24_147
RADIATOR ASSEMBLY SERVICE/TEST/REPAIR/REPLACE (CONT) - TM-10-4320-307-24_148
RADIATOR ASSEMBLY SERVICE/TEST/REPAIR/REPLACE (CONT) - TM-10-4320-307-24_149
2-36 ENGINE SERVICE.
CARBON MONOXIDE (EXHAUST GAS) - TM-10-4320-307-24_151
2-37 COLD STARTING AID ASSEMBLY REPLACE
REMOVAL - TM-10-4320-307-24_153
INSTALLATION - TM-10-4320-307-24_154
2-38 AIR CLEANER ASSEMBLY SERVICE/REPAIR/REPLACE
REMOVAL - TM-10-4320-307-24_156
INSPECTION - TM-10-4320-307-24_157
INSTALLATION - TM-10-4320-307-24_158
OPERATIONAL CHECK - TM-10-4320-307-24_159
2-39 TURBOCHARGER PLUMBING REPAIR/REPLACE
TURBOCHARGER PLUMBING REPAIR/REPLACE (CONT) - TM-10-4320-307-24_161
TURBOCHARGER PLUMBING REPAIR/REPLACE (CONT) - TM-10-4320-307-24_162
INSTALLATION - TM-10-4320-307-24_163
TURBOCHARGER PLUMBING REPAIR/REPLACE (CONT) - TM-10-4320-307-24_164
OPERATIONAL CHECK - TM-10-4320-307-24_165
2-40 TURBOCHARGER REPLACEMENT REPAIR/REPLACE.
TURBOCHARGER REPLACEMENT REPAIR/REPLACE (CONT) - TM-10-4320-307-24_167
INSPECTION/REPAIR - TM-10-4320-307-24_168
INSTALLATION - TM-10-4320-307-24_169
TURBOCHARGER REPLACEMENT REPAIR/REPLACE (CONT).
TURBOCHARGER REPLACEMENT REPAIR/REPLACE (CONT) - TM-10-4320-307-24_171
TURBOCHARGER REPLACEMENT REPAIR/REPLACE (CONT) - TM-10-4320-307-24_172
2-41 DRIVE BELTS ADJUST/REPLACE
DRIVE BELTS ADJUST/REPLACE (CONT) - TM-10-4320-307-24_174
INSPECTION - TM-10-4320-307-24_175
INSTALLATION/ADJUSTMENT - TM-10-4320-307-24_176
DRIVE BELTS ADJUST/REPLACE (CONT) - TM-10-4320-307-24_177
DRIVE BELTS ADJUST/REPLACE (CONT) - TM-10-4320-307-24_178
DRIVE BELTS ADJUST/REPLACE (CONT) - TM-10-4320-307-24_179
2-42 ALTERNATOR TEST/REPLACE.
ALTERNATOR TEST/REPLACE (CONT).
ALTERNATOR TEST/REPLACE (CONT ).
REMOVAL - TM-10-4320-307-24_183
INSPECTION - TM-10-4320-307-24_184
INSTALLATION - TM-10-4320-307-24_185
OPERATIONAL CHECK - TM-10-4320-307-24_186
2-43 STARTER ASSEMBLY TEST/REPLACE
TEST/INSPECTION - TM-10-4320-307-24_188
STARTER ASSEMBLY TEST/REPLACE (CONT) - TM-10-4320-307-24_189
STARTER ASSEMBLY TEST/REPLACE (CONT) - TM-10-4320-307-24_190
INSTALLATION - TM-10-4320-307-24_191
OPERATIONAL CHECK - TM-10-4320-307-24_192
2-44 CORROSION RESISTOR ASSEMBLY SERVICE/REPAIR/REPLACE
REMOVAL/REPAIR
CORROSION RESISTOR ASSEMBLY SERVICE/REPAIR/REPLACE. (CONT) - TM-10-4320-307-24_195
INSTALLATION - TM-10-4320-307-24_196
CORROSION RESISTOR ASSEMBLY SERVICE/REPAIR/REPLACE. (CONT) - TM-10-4320-307-24_197
2-45 THERMOSTAT HOUSING ASSEMBLY REPAIR/REPLACE
THERMOSTAT HOUSING ASSEMBLY REPAIR/REPLACE. (CONT) - TM-10-4320-307-24_199
CLEANING/INSPECTION/REPAIR - TM-10-4320-307-24_200
REPLACEMENT - TM-10-4320-307-24_201
THERMOSTAT HOUSING ASSEMBLY REPAIR/REPLACE. (CONT) - TM-10-4320-307-24_202
PRESSURE TEST - TM-10-4320-307-24_203
2-46 EXHAUST MANIFOLD ASSEMBLY REPAIR/REPLACE
INSPECTION/REPAIR - TM-10-4320-307-24_205
INSTALLATION - TM-10-4320-307-24_206
EXHAUST MANIFOLD ASSEMBLY REPAIR/REPLACE (CONT)
OPERATIONAL CHECK - TM-10-4320-307-24_208
2-47 AFTERCOOLER REPAIR/REPLACE
AFTERCOOLER REPAIR/REPLACE (CONT) - TM-10-4320-307-24_210
AFTERCOOLER REPAIR/REPLACE (CONT) - TM-10-4320-307-24_211
CLEANING/INSPECTION/REPAIR - TM-10-4320-307-24_212
AFTERCOOLER REPAIR/REPLACE (CONT) - TM-10-4320-307-24_213
AFTERCOOLER REPAIR/REPLACE (CONT) - TM-10-4320-307-24_214
2-48 FAN HUB AND BRACKET REPLACE
FAN HUB AND BRACKET REPLACE (CONT) - TM-10-4320-307-24_216
INSPECTION - TM-10-4320-307-24_217
INSTALLATION - TM-10-4320-307-24_218
FAN HUB AND BRACKET REPLACE (CONT) - TM-10-4320-307-24_219
FAN HUB AND BRACKET REPLACE-(CONT)
2-49 IDLER ASSEMBLY REPAIR/REPLACE.
REPAIR - TM-10-4320-307-24_222
2-50 WATER PUMP ASSEMBLY REPLACE.
INSTALLATION - TM-10-4320-307-24_224
2-51 FUEL FILTER ASSEMBLY SERVICE/REPAIR/REPLACE
REMOVAL - TM-10-4320-307-24_226
INSTALLATION - TM-10-4320-307-24_227
OPERATIONAL CHECK - TM-10-4320-307-24_228
2-52 LUBRICATION OIL FILTER/COOLER SERVICE/REPLACE
LUBRICATION OIL FILTER/COOLER SERVICE/REPLACE (CONT )
REMOVAL - TM-10-4320-307-24_231
CLEANING/INSPECTION - TM-10-4320-307-24_232
OPERATIONAL CHECK - TM-10-4320-307-24_233
2-53 ROCKER LEVER COVER ASSEMBLY REPAIR, / REPLACE
INSTALLATION - TM-10-4320-307-24_235
2-54 ROCKER LEVER ADJUST
ROCKER LEVER _ADJUST (CONT)
CROSSHEAD VALVE ADJUSTMENT
ROCKER LEVER VALVE ADJUSTMENT
2-55. OIL DRAIN ASSEMBLY REPAIR/REPLACE
CLEANING/INSPECTION/REPAIR - TM-10-4320-307-24_241
2-56 SUCTION AND DISCHARGE COVER REPAIR,'REPLACE
CLEANING/INSPECTION/REPAIR - TM-10-4320-307-24_243
Section VII. PREPARATION FOR STORAGE OR SHIPMENT - TM-10-4320-307-24_244
2-59   SHORT TERM STORAGE (30days or less) (CONT)
2-59 SHORT TERM STORAGE (30days or less) (CONT)
2-60 INTERMEDIATE TERM STORAGE (More than 30 days )
INTERMEDIATE TERM STORAGE (More than 30 days) (CONT ) - TM-10-4320-307-24_248
INTERMEDIATE TERM STORAGE (More than 30 days) (CONT ) - TM-10-4320-307-24_249
INTERMEDIATE TERM STORAGE (More than 30 days) (CONT ) - TM-10-4320-307-24_250
INTERMEDIATE TERM STORAGE (More than 30 days) (CONT ) - TM-10-4320-307-24_251
2-61 PREPARATION FOR_SHIPMENT
PREPARATION FOR SHIPMENT (CONT)
Chapter 3 DIRECT SUPPORT MAINTENANCE INSTRUCTIONS - TM-10-4320-307-24_254
Table 3-1. Direct Support Troubleshooting
4.   ENGINE CONSUMES EXCESSIVE LUBE OIL (MAY PRO DUCE BLUE SMOKE)
Section II. MAINTENANCE PROCEDURES    INDEX
3-4   TANK ASSEMBLY REPAIR
TANK ASSEMBLY REPAIR (CONT)
3-5 ENGINE ENCLOSURE REPAIR
ENGINE ENCLOSURE REPAIR (CONT)
3-6 STORAGE BOX AND COVER REPAIR
STORAGE BOX AND COVER REPAIR. (CONT)
3-7    FLEXIBLE COUPLING INSPECT/ALIGN/REPAIR/REPLACE
CLEANING/INSPECTION/REPAIR - TM-10-4320-307-24_265
ALIGNMENT
FLEXIBLE COUPLING INSPECT/ALGN/REPAIR/REPLACE(CONT) - TM-10-4320-307-24_267
FLEXIBLE COUPLING INSPECT/ALGN/REPAIR/REPLACE(CONT) - TM-10-4320-307-24_268
FLEXIBLE COUPLING INSPECT/ALGN/REPAIR/REPLACE(CONT) - TM-10-4320-307-24_269
FLEXIBLE COUPLING INSPECT/ALIGN/IREPAIR/REPLACE (CONT)
3-8    PUMP ASSEMBLY REPAIR/REPLACE
CLEANING/INSPECTION/REPAIR - TM-10-4320-307-24_272
INSTALLATION - TM-10-4320-307-24_273
3-9 PIPING AND VENT ASSEMBLY REPAIR
CLEANING/INSPECTION/REPAIR - TM-10-4320-307-24_275
3-10 CASING AND COVER REPLACE
CASING AND COVER REPLACE (CONT).
CLEANING/INSPECTION/REPAIR - TM-10-4320-307-24_278
INSTALLATION - TM-10-4320-307-24_279
CASING AND COVER_ REPLACE CONT)
3-11 MECHANICAL SEAL AND BEARING ASSEMBLY REPAIR/REPLACE
MECHANICAL SEAL AND BEARING ASSEMBLY REPAIR/REPLACE (CONT.)
DISASSEMBLY - TM-10-4320-307-24_283
CLEANING/INSPECTION/REPAIR - TM-10-4320-307-24_284
ASSEMBLY - TM-10-4320-307-24_285
INSTALLATION - TM-10-4320-307-24_286
MECHANICAL SEAL AND BEARING ASSEMBLY REPAIR/REPLACE (CONT)
3-12 PUMP, SHAFT ASSEMBLY INSPECTION
3-13 GOVERNOR CONTROL INSPECT/TEST/REPLACE
3-14 OVERSPEED SWITCH INSPECT/TEST/REPLACE
3-15 PRESSURE REGULATOR INSPECT/TEST/REPLACE
3-16 CABINET ENCLOSURE REPAIR/REPLACE.
CLEANING/INSPECTION/REPAIR - TM-10-4320-307-24_293
INSTALLATION - TM-10-4320-307-24_294
3-17 NETWORK CABLE REPAIR
3-18 SPEED INCREASER ADJUST/REPAIR/REPLACE
REMOVAL - TM-10-4320-307-24_297
CLEANING/INSPECTION/REPAIR - TM-10-4320-307-24_298
INSTALLATION - TM-10-4320-307-24_299
3-19 RADIATOR ASSEMBLY REPAIR
3-20 ENGINE ASSEMBLY REPLACE
ENGINE ASSEMBLY REPLACE (CONT) - TM-10-4320-307-24_302
CLEANING/lNSPECTION/REPAIR OF ENGINE MOUNTING PARTS
INSTALLATION - TM-10-4320-307-24_304
ENGINE ASSEMBLY REPLACE (CONT) - TM-10-4320-307-24_305
ENGINE ASSEMBLY REPLACE (CONT) - TM-10-4320-307-24_306
3-21 ALTERNATOR REPAIR
ALTERNATOR REPAIR (CONT).
CLEANING/INSPECTION/REPAIR - TM-10-4320-307-24_309
TEST - TM-10-4320-307-24_310
ASSEMBLY - TM-10-4320-307-24_311
ALTERNATOR REPAIR (CONT)
3-22 STARTER MOTOR REPAIR
STARTER MOTOR REPAIR (CONT). - TM-10-4320-307-24_314
STARTER MOTOR REPAIR (CONT). - TM-10-4320-307-24_315
CLEANING/INSPECTION/REPAIR - TM-10-4320-307-24_316
ASSEMBLY - TM-10-4320-307-24_317
STARTER MOTOR REPAIR (CONT). - TM-10-4320-307-24_318
STARTER MOTOR REPAIR (CONT). - TM-10-4320-307-24_319
3-23 WATER MANIFOLD REPAIR/REPLACE.
CLEANING/INSPECTION/REPAIR - TM-10-4320-307-24_321
REPLACEMENT - TM-10-4320-307-24_322
PRESSURE TEST - TM-10-4320-307-24_323
3-24 AFTERCOOLER REPAIR
REPAIR - TM-10-4320-307-24_325
3-25 FAN HUB AND BRACKET REPAIR
CLEANING/INSPECTION - TM-10-4320-307-24_327
ASSEMBLY - TM-10-4320-307-24_328
3-26 WATER PUMP ASSEMBLY REPAIR.
CLEANING/INSPECTION/REPAIR - TM-10-4320-307-24_330
ASSEMBLY - TM-10-4320-307-24_331
WATER PUMP ASSEMBLY REPAIR (CONT) - TM-10-4320-307-24_332
WATER PUMP ASSEMBLY REPAIR (CONT) - TM-10-4320-307-24_333
3-27 HVT VALVE ASSEMBLY TEST/REPAIR/REPLACE
REMOVAL - TM-10-4320-307-24_335
HVT VALVE ASSEMBLY TEST/REPAIR/REPLACE (CONT ) - TM-10-4320-307-24_336
CLEANING/INSPECTION/REPAIR - TM-10-4320-307-24_337
INSTALLATION - TM-10-4320-307-24_338
HVT VALVE ASSEMBLY TEST/REPAIR/REPLACE (CONT)
HVT VALVE ASSEMBLY TEST/REPAIR/REPLACE (CONT ) - TM-10-4320-307-24_340
3-28 FUEL TUBING REPAIR/REPLACE.
FUEL TUBING REPAIR/REPLACE (CONT)
CLEANING/INSPECTION - TM-10-4320-307-24_343
INSTALLATION - TM-10-4320-307-24_344
FUEL TUBING REPAIR REPLACE_(CONT )
3-29 FUEL PUMP ASSEMBLY SERVICE TEST/REPLACE
TESTING - TM-10-4320-307-24_347
CLEANING/INSPECTION - TM-10-4320-307-24_348
3-30 ACCESSORY DRIVE ASSEMBLY REPAIR/REPLACE.
ACCESSORY DRIVE ASSEMBLY REPAIR REPLACE (CONT )
DISASSEMBLY - TM-10-4320-307-24_351
CLEANING/INSPECTION/REPAIR - TM-10-4320-307-24_352
ASSEMBLY - TM-10-4320-307-24_353
INSTALLATION - TM-10-4320-307-24_354
ACCESSORY DRIVE ASSEMBLY REPAIR/REPLACE (CONT )
3-31 LUBRICATING OIL PUMP INSPECT REPLACE.
CLEANING/INSPECTION - TM-10-4320-307-24_357
INSTALLATION - TM-10-4320-307-24_358
3-32 LUBE OIL COOLER ASSEMBLY INSPECT/TEST/REPAIR
LUBE OIL COOLER ASSEMBLY INSPECT/TEST/REPAIR (CONT) - TM-10-4320-307-24_360
LUBE OIL COOLER ASSEMBLY INSPECT/TEST/REPAIR (CONT) - TM-10-4320-307-24_361
INSPECTION - TM-10-4320-307-24_362
ASSEMBLY - TM-10-4320-307-24_363
LUBE OIL COOLER ASSEMBLY INSPECT/TEST/REPAIR (CONT.) - TM-10-4320-307-24_364
LUBE OIL COOLER ASSEMBLY INSPECT/TEST/REPAIR (CONT.) - TM-10-4320-307-24_365
3-33 ROCKER LEVER HOUSING ASSEMBLY REPAIR/REPLACE
DISASSEMBLY - TM-10-4320-307-24_367
ROCKER _LEVER HOUSING ASSEMBLY REPAIR/REPLACE (CONT)
CLEANING/INSPECTION/REPAIR - TM-10-4320-307-24_369
ROCKER LEVER HOUSING ASSEMBLY_ REPAIR /REPLACE(CONT)
ASSEMBLY - TM-10-4320-307-24_371
INSTALLATION - TM-10-4320-307-24_372
ROCKER LEVER HOUSING ASSEMBLY REPAIR/REPLACE (CONT )
3-34 CAM FOLLOWER INSPECT/REPAIR/REPLACE
DISASSEMBLY - TM-10-4320-307-24_375
CLEANING/INSPECTION/REPAIR - TM-10-4320-307-24_376
3-34 CAM FOLLOWER INSPECT REPAIR/REPLACE (CONT).
ASSEMBLY - TM-10-4320-307-24_378
INSTALLATION - TM-10-4320-307-24_379
CAM FOLLOWER INSPECT/REPAIR/REPLACE (CONT)
3-35 INJECTORS INSPECT/REPLACE
INSTALLATION - TM-10-4320-307-24_382
3-36 CYLINDER HEAD ASSEMBLY/INSPECT/ REPLACE
CLEANING/INSPECTION - TM-10-4320-307-24_384
CYLINDER HEAD ASSEMBLY/INSPECT/REPLACE (CONT)
INSTALLATION - TM-10-4320-307-24_386
CYLINDER HEAD ASSEMBLY/INSPECT / REPLACE (CONT) - TM-10-4320-307-24_387
CYLINDER HEAD ASSEMBLY/INSPECT / REPLACE (CONT) - TM-10-4320-307-24_388
3-37 FLYWHEEL AND FLYWHEEL HOUSING INSPECT/REPLACE/ALIGN.
FLYWHEEL AND FLYWHEEL HOUSING INSPECT/REPLACE/ALIGN (CONT) - TM-10-4320-307-24_390
CLEANING/INSPECTION - TM-10-4320-307-24_391
INSTALLATION/ALIGNMENT
FLYWHEEL AND FLYWHEEL HOUSING INSPECT/REPLACE/ALIGN (CONT) - TM-10-4320-307-24_393
FLYWHEEL AND FLYWHEEL HOUSING INSPECT/REPLACE/ALIGN (CONT) - TM-10-4320-307-24_394
FLYWHEEL AND FLYWHEEL HOUSING INSPECT/REPLACE/ALIGN (CONT) - TM-10-4320-307-24_395
FLYWHEEL AND FLYWHEEL HOUSING INSPECT/REPLACE/ALIGN (CONT) - TM-10-4320-307-24_396
FLYWHEEL AND FLYWHEEL HOUSING INSPECT/REPLACE/ALIGN (CONT) - TM-10-4320-307-24_397
3-38 OIL PAN AND OIL GAUGE BRACKET REPAIR/REPLACE
DISASSEMBLY - TM-10-4320-307-24_399
CLEANING/INSPECTION/REPAIR - TM-10-4320-307-24_400
ASSEMBLY - TM-10-4320-307-24_401
OIL PAN AND OIL GAUGE BRACKET REPAIR/REPLACE (CONT) - TM-10-4320-307-24_402
OIL PAN AND OIL GAUGE BRACKET REPAIR/REPLACE (CONT) - TM-10-4320-307-24_403
3-39 GEAR COVER ASSEMBLY INSPECT/REPAIR.
GEAR COVER ASSEMBLY INSPECT/REPAIR (CONT)
CLEANING/INSPECTION - TM-10-4320-307-24_406
GEAR COVER ASSEMBLY INSPECT/REPAIR (CONT). - TM-10-4320-307-24_407
GEAR COVER ASSEMBLY INSPECT/REPAIR (CONT). - TM-10-4320-307-24_408
3-40 SKID REPAIR/REPLACE
CLEANING/INSPECTION/REPAIR - TM-10-4320-307-24_410
INSTALLATION - TM-10-4320-307-24_411
Chapter 4 GENERAL SUPPORT MAINTENANCE INSTRUCTIONS - TM-10-4320-307-24_412
Table 4-1. General Support Maintenance Troubleshooting
Section II. MAINTENANCE PROCEDURES - TM-10-4320-307-24_414
4-4 PUMP ASSEMBLY MECHANICAL SEAL REPAIR.
PUMP ASSEMBLY MECHANICAL SEAL REPAIR (CONT) - TM-10-4320-307-24_416
CLEANING/INSPECTION/REPAIR - TM-10-4320-307-24_417
ASSEMBLY - TM-10-4320-307-24_418
PUMP ASSEMBLY MECHANICAL SEAL REPAIR (CONT) - TM-10-4320-307-24_419
4-5  PUMP ASSEMBLY SHAFT INSPECT/TEST/REPLACE
PUMP ASSEMBLY SHAFT INSPECT/TEST/REPLACE (CONT) - TM-10-4320-307-24_421
PUMP ASSEMBLY SHAFT INSPECT/TEST/REPLACE (CONT) - TM-10-4320-307-24_422
CLEANING/INSPECTION/REPAIR - TM-10-4320-307-24_423
ASSEMBLY - TM-10-4320-307-24_424
PUMP ASSEMBLY SHAFT INSPECT/TEST/REPLACE (CONT). - TM-10-4320-307-24_425
PUMP ASSEMBLY SHAFT INSPECT/TEST/REPLACE (CONT). - TM-10-4320-307-24_426
PUMP ASSEMBLY SHAFT INSPECT/TEST/REPLACE (CONT). - TM-10-4320-307-24_427
4-6 SPEED INCREASER REPAIR
SPEED INCREASER REPAIR (CONT).
SPEED INCREASER REPAIR (CONT) - TM-10-4320-307-24_430
SPEED INCREASER REPAIR (CONT) - TM-10-4320-307-24_431
SPEED INCREASER REPAIR (CONT) - TM-10-4320-307-24_432
SPEED INCREASER REPAIR (CONT) - TM-10-4320-307-24_433
SPEED INCREASER REPAIR (CONT) - TM-10-4320-307-24_434
CLEANING/INSPECTION/REPAIR - TM-10-4320-307-24_435
SPEED INCREASER REPAIR (CONT) - TM-10-4320-307-24_436
ASSEMBLY - TM-10-4320-307-24_437
SPEED INCREASER REPAIR (CONT) - TM-10-4320-307-24_438
SPEED INCREASER REPAIR (CONT) - TM-10-4320-307-24_439
SPEED INCREASER REPAIR (CONT) - TM-10-4320-307-24_440
SPEED INCREASER REPAIR (CONT) - TM-10-4320-307-24_441
SPEED INCREASER REPAIR (CONT) - TM-10-4320-307-24_442
SPEED INCREASER REPAIR (CONT) - TM-10-4320-307-24_443
SPEED INCREASER REPAIR (CONT) - TM-10-4320-307-24_444
SPEED INCREASER REPAIR (CONT) - TM-10-4320-307-24_445
SPEED INCREASER REPAIR (CONT) - TM-10-4320-307-24_446
4-7 TURBOCHARGER (HC3-16) REPAIR.
TURBOCHARGER (HC3-16) REPAIR (CONT) - TM-10-4320-307-24_448
TURBOCHARGER (HC3-16) REPAIR (CONT) - TM-10-4320-307-24_449
CLEANING/INSPECTION/REPAIR - TM-10-4320-307-24_450
TURBOCHARGER (HC3-16) REPAIR (CONT) - TM-10-4320-307-24_451
ASSEMBLY - TM-10-4320-307-24_452
TURBOCHARGER (HC3-16) REPAIR (CONT) - TM-10-4320-307-24_453
TURBOCHARGER (HC3-16) REPAIR (CONT) - TM-10-4320-307-24_454
4-8 TURBOCHARGER (T18-A) REPAIR
TURBOCHARGER (T18-A) REPAIR (CONT) - TM-10-4320-307-24_456
TURBOCHARGER (T18-A) REPAIR (CONT) - TM-10-4320-307-24_457
CLEANING/INSPECTION/REPAIR - TM-10-4320-307-24_458
TURBOCHARGER (T18-A) REPAIR (CONT) - TM-10-4320-307-24_459
ASSEMBLY - TM-10-4320-307-24_460
TURBOCHARGER (T18-A) REPAIR (CONT) - TM-10-4320-307-24_461
TURBOCHARGER (T18-A) REPAIR (CONT) - TM-10-4320-307-24_462
4-9 FUEL PUMP ASSEMBLY REPAIR/CALIBRATE
FUEL PUMP ASSEMBLY REPAIR/CALIBRATE (CONT) - TM-10-4320-307-24_464
FUEL PUMP ASSEMBLY REPAIR/CALIBRATE (CONT) - TM-10-4320-307-24_465
FUEL PUMP ASSEMBLY REPAIR/CALIBRATE (CONT) - TM-10-4320-307-24_466
4-21 ALTERNATOR REPAIR (CONT)
FUEL PUMP ASSEMBLY REPAIR/CALIBRATE (CONT) - TM-10-4320-307-24_468
FUEL PUMP ASSEMBLY REPAIR/CALIBRATE (CONT) - TM-10-4320-307-24_469
FUEL PUMP ASSEMBLY REPAIR/CALIBRATE (CONT). - TM-10-4320-307-24_470
FUEL PUMP ASSEMBLY REPAIR/CALIBRATE (CONT). - TM-10-4320-307-24_471
CLEANING/INSPECTION/REPAIR:
ASSEMBLY - TM-10-4320-307-24_473
FUEL PUMP ASSEMBLY REPAIR/CALIBRATE (CONT) - TM-10-4320-307-24_474
FUEL PUMP ASSEMBLY REPAIR/CALIBRATE (CONT) - TM-10-4320-307-24_475
FUEL PUMP ASSEMBLY REPAIR/CALIBRATE (CONT) - TM-10-4320-307-24_476
FUEL PUMP ASSEMBLY REPAIR/CALIBRATE (CONT) - TM-10-4320-307-24_477
FUEL PUMP ASSEMBLY REPAIR/CALIBRATE (CONT) - TM-10-4320-307-24_478
FUEL PUMP ASSEMBLY REPAIR/CALIBRATE (CONT) - TM-10-4320-307-24_479
FUEL PUMP ASSEMBLY REPAIR/CALIBRATE (CONT) - TM-10-4320-307-24_480
CALIBRATION
4-10 LUBE OIL PUMP ASSEMBLY REPAIR.
LUBE OIL PUMP ASSEMBLY REPAIR (CONT) - TM-10-4320-307-24_483
CLEANING/INSPECTION - TM-10-4320-307-24_484
LUBE OIL PUMP ASSEMBLY REPAIR (CONT) - TM-10-4320-307-24_485
LUBE OIL PUMP ASSEMBLY REPAIR (CONT) - TM-10-4320-307-24_486
REPAIR/ASSEMBLY
LUBE OIL PUMP ASSEMBLY REPAIR (CONT) - TM-10-4320-307-24_488
LUBE OIL PUMP ASSEMBLY REPAIR (CONT) - TM-10-4320-307-24_489
LUBE OIL PUMP ASSEMBLY REPAIR (CONT) - TM-10-4320-307-24_490
4-11 INJECTOR REPAIR
4-11 INJECTOR REPAIR (CONT)
CLEANING/INSPECTION/REPAIR - TM-10-4320-307-24_493
INJECTOR REPAIR (CONT) - TM-10-4320-307-24_494
INJECTOR REPAIR (CONT) - TM-10-4320-307-24_495
INJECTOR REPAIR (CONT) - TM-10-4320-307-24_496
ASSEMBLY - TM-10-4320-307-24_497
4-11 INJECTOR REPAIR(CONT)
4-12 CYLINDER HEAD ASSEMBLY REPAIR
CYLINDER HEAD ASSEMBLY REPAIR (CONT)
CLEANING - TM-10-4320-307-24_501
REPAIR - TM-10-4320-307-24_502
ASSEMBLY - TM-10-4320-307-24_503
4-13 FLYWHEEL AND FLYWHEEL HOUSING REPAIR (REAR OIL SEAL)
CLEANING/INSPECTION/REPAIR - TM-10-4320-307-24_505
FLYWHEEL AND FLYWHEEL HOUSING REPAIR (REAR OIL SEAL) (CONT).
4-14 GEAR COVER ASSEMBLY REPAIR/REPLACE
GEAR COVER ASSEMBLY REPAIR/REPLACE (CONT) - TM-10-4320-307-24_508
DISASSEMBLY - TM-10-4320-307-24_509
TESTING - TM-10-4320-307-24_510
CLEANING/INSPECTION/REPAIR - TM-10-4320-307-24_511
ASSEMBLY - TM-10-4320-307-24_512
GEAR COVER ASSEMBLY REPAIR/REPLACE (CONT) - TM-10-4320-307-24_513
GEAR COVER ASSEMBLY REPAIR/REPLACE (CONT) - TM-10-4320-307-24_514
GEAR COVER ASSEMBLY REPAIR/REPLACE (CONT) - TM-10-4320-307-24_515
GEAR COVER ASSEMBLY REPAIR/REPLACE (CONT) - TM-10-4320-307-24_516
4-15 CAMSHAFT ASSEMBLY INSPECT/REPAIR/REPLACE
REMOVAL - TM-10-4320-307-24_518
CAMSHAFT ASSEMBLY INSPECT/REPAIR/REPLACE (CONT)
DISASSEMBLY - TM-10-4320-307-24_520
ASSEMBLY - TM-10-4320-307-24_521
4-15 CAMSHAFT ASSEMBLY INSPECT/REPAIR (CONT)
INSTALLATION - TM-10-4320-307-24_523
4-16 CONNECTING ROD AND PISTON ASSEMBLY REPLACE/REPAIR
DISASSEMBLY - TM-10-4320-307-24_525
CLEANING/INSPECTION - TM-10-4320-307-24_526
CONNECTING ROD AND PISTON ASSEMBLY REPLACE/REPAIR (CONT) - TM-10-4320-307-24_527
CONNECTING ROD AND PISTON ASSEMBLY REPLACE/REPAIR (CONT) - TM-10-4320-307-24_528
CONNECTING ROD AND PISTON ASSEMBLY REPLACE/REPAIR (CONT) - TM-10-4320-307-24_529
ASSEMBLY - TM-10-4320-307-24_530
CONNECTING ROD AND PISTON ASSEMBLY REPLACE/REPAIR (CONT) - TM-10-4320-307-24_531
INSTALLATION - TM-10-4320-307-24_532
CONNECTING ROD AND PISTON ASSEMBLY REPLACE/REPAIR (CONT) - TM-10-4320-307-24_533
4-17 CRANKSHAFT ASSEMBLY REPLACE/REPAIR
REMOVAL - TM-10-4320-307-24_535
CRANKSHAFT ASSEMBLY REPLACE/REPAIR (CONT )
CLEANING - TM-10-4320-307-24_537
CRANKSHAFT ASSEMBLY REPLACE, REPAIR (CONT) - TM-10-4320-307-24_538
CRANKSHAFT ASSEMBLY REPLACE, REPAIR (CONT) - TM-10-4320-307-24_539
CRANKSHAFT ASSEMBLY REPLACE/REPAIR (CONT) - TM-10-4320-307-24_540
CRANKSHAFT ASSEMBLY REPLACE/REPAIR (CONT) - TM-10-4320-307-24_541
DISASSEMBLY - TM-10-4320-307-24_542
INSTALLATION - TM-10-4320-307-24_543
CRANKSHAFT ASSEMBLY REPLACE,REPAIR (CONT) - TM-10-4320-307-24_544
CRANKSHAFT ASSEMBLY REPLACE,REPAIR (CONT) - TM-10-4320-307-24_545
CRANKSHAFT ASSEMBLY REPLACE,REPAIR (CONT) - TM-10-4320-307-24_546
4-18 CYLINDER BLOCK INSPECT/REPAIR ,REPLACE
DISASSEMBLY - TM-10-4320-307-24_548
CLEANING - TM-10-4320-307-24_549
CYLINDER BLOCK INSPECT /REPAIR/REPLACE(CONT)
REPAIR - TM-10-4320-307-24_551
CYLINDER BLOCK INSPECT/REPAIR/REPLACE _(CONT)
4-19 SKID REPAIR.
Appendix A. REFERENCES
A-4 TECHNICAL PUBLICATIONS/MANUALS (CONT).
Appendix B. MAINTENANCE ALLOCATION CHART (MAC)
B-3 EXPLANATION OF COLUMNS IN THE MAC. SECTION II.
Section II. MAINTENANCE ALLOCATION CHART - TM-10-4320-307-24_558
MAINTENANCE ALLOCATION CHART - TM-10-4320-307-24_559
MAINTENANCE ALLOCATION CHART - TM-10-4320-307-24_560
MAINTENANCE ALLOCATION CHART - TM-10-4320-307-24_561
MAINTENANCE ALLOCATION CHART - TM-10-4320-307-24_562
MAINTENANCE ALLOCATION CHART - TM-10-4320-307-24_563
Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS - TM-10-4320-307-24_564
TOOL AND TEST EQUIPMENT REQUIREMENTS - TM-10-4320-307-24_565
Section IV. REMARKS - TM-10-4320-307-24_566
Appendix C. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST - TM-10-4320-307-24_568
EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (CONT)
Appendix D. TORQUE LIMITS
GLOSSARY Section I. ABBREVIATIONS - TM-10-4320-307-24_571
Section II. DEFINITION OF UNUSUAL TERMS
DEFINITION OF UNUSUAL TERMS (CONT) - TM-10-4320-307-24_573
DEFINITION OF UNUSUAL TERMS (CONT) - TM-10-4320-307-24_574
ALPHABETICAL INDEX - TM-10-4320-307-24_575
INDEX (CONT) - TM-10-4320-307-24_576
INDEX (CONT) - TM-10-4320-307-24_577
INDEX (CONT) - TM-10-4320-307-24_578
INDEX (CONT) - TM-10-4320-307-24_579
INDEX (CONT) - TM-10-4320-307-24_580
INDEX (CONT) - TM-10-4320-307-24_581
INDEX (CONT) - TM-10-4320-307-24_582
INDEX (CONT) - TM-10-4320-307-24_583
INDEX (CONT) - TM-10-4320-307-24_584
INDEX (CONT) - TM-10-4320-307-24_585
INDEX (CONT) - TM-10-4320-307-24_586
INDEX (CONT) - TM-10-4320-307-24_587
INDEX (CONT) - TM-10-4320-307-24_588
INDEX (CONT) - TM-10-4320-307-24_589
INDEX (CONT) - TM-10-4320-307-24_590

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