TM-10-4320-344-10 Pump Assembly Water 600 GPM Model 609-A (NSN 4320-01-184-7494) Model 609-C (NSN 4320-01-261-6470) Model US636HCCD-1 Manual

CHAPTER 1 INTRODUCTION - TM-10-4320-344-10_11
Figure   1-1. Features of 600 GPM Pumping Assemubly Model 609-A.
Figure 1-2. Features of 600 GPM Pumping Assembly Model 609-C
Figure 1-3. Features of 600 GPM Pumping Assembly Model US636HCCD-1.
Table   1-1.   Nomenclature   Cross-reference   List.
1.10.3    Pumping Assembly, Model US636HCCD-1
Figure   1-4. Location of Major Components, Model 609-A.
Table 1-2. Description of Major Components, Model 609-A
Figure 1-5.   Location of Major Components, Model 609-C.
Table 1-3. Description of Major Components, Model 609-C
Figure 1-6   Location of Major Components, Model US636HCCD-1.
Table 1-4.   Description of Major Components, Model US636HCCD-1.
Table 1-5. Differences Between Models.
1.13.3   Pumping Assembly,  Model US636HCCD-1.
1.14.1     Source or Lead Pump.
CHAPTER 2 OPERATING INSTRUCTIONS
SECTION I. DESCRIPTION AND USE OF OPERATORS CONTROLS AND INDICATORS
Description of Model 609-A Control Panel. (Continued)
Table 2-2. Description of Model 609-A Engine and Trailer Controls and Indicators.
Figure 2-3 Model 609-C Control Panel.
Table 2-3. Description of Model 609-C Control Panel.
Table 2-4. Description of Model 609-C Engine Controls and Indicators.
Figure 2-5. Model 609-C Fuel System Controls and Indicators
Table 2-5. Description of Model 609-C Fuel System Controls and Indicators.
Table 2-6. Description of Model 609-C Air System and Priming Tube Controls and Indicators.
Figure2-7. Model 609-C Trailer Controls.
Figure   2-8. Model US636HCCD-1 Control Panel.
Table 2-8.   Description of Model US636HCCD-1 Control Panel.
Figure 2-9. Model US636HCCD-1 Engine and Trailer Controls and Indicators.
SECTION   II. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
2.2.5 Leakage Classification and Definitions
Figure 2-10. Pumping Assembly Model 609-A PMCS routing Diagram.   (Sheet 1 of 2)
Figure 2-10.   Pumping Assembly Model 609-A PMCS Routing Diagram. (Sheet 2 of 2)
Table 2-10. Preventive Maintenance Checks and Services for Pumping Assembly Model 609-A
Preventive Maintenance Checks and Services for Pumping Assembly Model 609-A. (Continued) - TM-10-4320-344-10_46
Preventive Maintenance Checks and Services for Pumping Assembly Model 609-A. (Continued) - TM-10-4320-344-10_47
Preventive Maintenance Checks and Services for Pumping Assembly Model 609-A. (Continued) - TM-10-4320-344-10_48
Preventive Maintenance Checks and Services for Pumping Assembly Model 609-A. (Continued) - TM-10-4320-344-10_49
Preventive Maintenance Checks and Services for Pumping Assembly Model 609-A. (Continued) - TM-10-4320-344-10_50
Preventive Maintenance Checks and Services for Pumping Assembly Model 609-A. (Continued) - TM-10-4320-344-10_51
Preventive Maintenance Checks and Services for Pumping Assembly Model 609-A. (Continued) - TM-10-4320-344-10_52
Preventive Maintenance Checks and Services for Pumping Assembly Model 609-A. (Continued) - TM-10-4320-344-10_53
Preventive Maintenance Checks and Services for Pumping Assembly Model 609-A. (Continued) - TM-10-4320-344-10_54
Preventive Maintenance Checks and Services for Pumping Assembly Model 609-A. (Continued) - TM-10-4320-344-10_55
Preventive Maintenance Checks and Services for Pumping Assembly Model 609-A. (Continued) - TM-10-4320-344-10_56
Preventive Maintenance Checks and Services for Pumping Assembly Model 609-A. (Continued) - TM-10-4320-344-10_57
Preventive Maintenance Checks and Services for Pumping Assembly Model 609-A. (Continued) - TM-10-4320-344-10_58
Preventive Maintenance Checks and Services for Pumping Assembly Model 609-A. (Continued) - TM-10-4320-344-10_59
Preventive Maintenance Checks and Services for Pumping Assembly Model 609-A. (Continued) - TM-10-4320-344-10_60
Preventive Maintenance Checks and Services for Pumping Assembly Model 609-A. (Continued) - TM-10-4320-344-10_61
Preventive Maintenance Checks and Services for Pumping Assembly Model 609-A. (Continued) - TM-10-4320-344-10_62
Preventive Maintenance Checks and Services for Pumping Assembly Model 609-A. (Continued) - TM-10-4320-344-10_63
Preventive Maintenance Checks and Services for Pumping Assembly Model 609-A. (Continued) - TM-10-4320-344-10_64
Figure 2-11. Pumping Assembly Model 609-C PMCS Routing Diagram (Sheet 1 of 2)
Figure   2-11. Pumping Assembly Model 609-C PMCS Routing Diagram (Sheet 2 of 2)
Table   2-11. Preventive   Maintenance   Checks   and   Services   for   Pumping   Assembly Model 609-C.
Preventive   Maintenance   Checks   and   Services   for   Pumping   Assembly Model 609-C. (Continued) - TM-10-4320-344-10_68
Preventive   Maintenance   Checks   and   Services   for   Pumping   Assembly Model 609-C. (Continued) - TM-10-4320-344-10_69
Preventive   Maintenance   Checks   and   Services   for   Pumping   Assembly Model 609-C. (Continued) - TM-10-4320-344-10_70
Preventive   Maintenance   Checks   and   Services   for   Pumping   Assembly Model 609-C. (Continued) - TM-10-4320-344-10_71
Preventive   Maintenance   Checks   and   Services   for   Pumping   Assembly Model 609-C. (Continued) - TM-10-4320-344-10_72
Preventive   Maintenance   Checks   and   Services   for   Pumping   Assembly Model 609-C. (Continued) - TM-10-4320-344-10_73
Preventive   Maintenance   Checks   and   Services   for   Pumping   Assembly Model 609-C. (Continued) - TM-10-4320-344-10_74
Preventive   Maintenance   Checks   and   Services   for   Pumping   Assembly Model 609-C. (Continued) - TM-10-4320-344-10_75
Preventive   Maintenance   Checks   and   Services   for   Pumping   Assembly Model 609-C. (Continued) - TM-10-4320-344-10_76
Preventive   Maintenance   Checks   and   Services   for   Pumping   Assembly Model 609-C. (Continued) - TM-10-4320-344-10_77
Preventive   Maintenance   Checks   and   Services   for   Pumping   Assembly Model 609-C. (Continued) - TM-10-4320-344-10_78
Preventive   Maintenance   Checks   and   Services   for   Pumping   Assembly Model 609-C. (Continued) - TM-10-4320-344-10_79
Preventive   Maintenance   Checks   and   Services   for   Pumping   Assembly Model 609-C. (Continued) - TM-10-4320-344-10_80
Preventive   Maintenance   Checks   and   Services   for   Pumping   Assembly Model 609-C. (Continued) - TM-10-4320-344-10_81
Preventive   Maintenance   Checks   and   Services   for   Pumping   Assembly Model 609-C. (Continued) - TM-10-4320-344-10_82
Preventive   Maintenance   Checks   and   Services   for   Pumping   Assembly Model 609-C. (Continued) - TM-10-4320-344-10_83
Preventive   Maintenance   Checks   and   Services   for   Pumping   Assembly Model 609-C. (Continued) - TM-10-4320-344-10_84
Preventive   Maintenance   Checks   and   Services   for   Pumping   Assembly Model 609-C. (Continued) - TM-10-4320-344-10_85
Preventive   Maintenance   Checks   and   Services   for   Pumping   Assembly Model 609-C. (Continued) - TM-10-4320-344-10_86
Preventive   Maintenance   Checks   and   Services   for   Pumping   Assembly Model 609-C. (Continued) - TM-10-4320-344-10_87
Preventive   Maintenance   Checks   and   Services   for   Pumping   Assembly Model 609-C. (Continued) - TM-10-4320-344-10_88
Figure   2-12. Pumping Assembly Model US636HCCD-1 PMCS Routing Diagram (Sheet   1   of   2).
Figure   2-12. Pumping Assembly Model US636HCCD-1 PMCS Routing Diagram (Sheet 2 of 2)
Table   2-12. Item No. 1 2 3 4 Interval Before Preventive   Maintenance   Checks   and   Services   for   Pumping   Assembly Model US636HCCD-1.
Preventive   Maintenance   Checks   and   Services   for   Pumping   Assembly Model US636HCCD-1. (Continued) - TM-10-4320-344-10_92
Preventive   Maintenance   Checks   and   Services   for   Pumping   Assembly Model US636HCCD-1. (Continued) - TM-10-4320-344-10_93
Preventive   Maintenance   Checks   and   Services   for   Pumping   Assembly Model US636HCCD-1. (Continued) - TM-10-4320-344-10_94
Preventive   Maintenance   Checks   and   Services   for   Pumping   Assembly Model US636HCCD-1. (Continued) - TM-10-4320-344-10_95
Preventive   Maintenance   Checks   and   Services   for   Pumping   Assembly Model US636HCCD-1. (Continued) - TM-10-4320-344-10_96
Preventive   Maintenance   Checks   and   Services   for   Pumping   Assembly Model US636HCCD-1. (Continued) - TM-10-4320-344-10_97
Preventive   Maintenance   Checks   and   Services   for   Pumping   Assembly Model US636HCCD-1. (Continued) - TM-10-4320-344-10_98
Preventive   Maintenance   Checks   and   Services   for   Pumping   Assembly Model US636HCCD-1. (Continued) - TM-10-4320-344-10_99
Preventive   Maintenance   Checks   and   Services   for   Pumping   Assembly -cont
Preventive Maintenance Checks and Services for Pumping Assembly -cont - TM-10-4320-344-10_101
Preventive Maintenance Checks and Services for Pumping Assembly -cont - TM-10-4320-344-10_102
Preventive Maintenance Checks and Services for Pumping Assembly -cont - TM-10-4320-344-10_103
Preventive Maintenance Checks and Services for Pumping Assembly -cont - TM-10-4320-344-10_104
Preventive Maintenance Checks and Services for Pumping Assembly -cont - TM-10-4320-344-10_105
Preventive Maintenance Checks and Services for Pumping Assembly -cont - TM-10-4320-344-10_106
Preventive Maintenance Checks and Services for Pumping Assembly -cont - TM-10-4320-344-10_107
Preventive Maintenance Checks and Services for Pumping Assembly -cont - TM-10-4320-344-10_108
SECTION III. OPERATION UNDER USUAL CONDITIONS - TM-10-4320-344-10_109
Figure   2-14. Double-posted   Front   Jack.
Figure   2-15.   Front   Trippod.
2.4 INITIAL ADJUSTMEMTS, CHECKS, MD SELF TEST.
2.4.2 Priming of Boost Pump
2.5 OPERATING PROCEDURES
Figure   2-19. Model   609-A   Controls   Used   for   Manual   Operation
2.5.1.1 Manual Mode.    (Continued)
2.5.1.2    Electric Manual Mode.
Figure   2-20. Model   609-A and   Electric Control Used for Electric Manual Automatic Operation.
Suction   and   discharge   pressures
2.5.1.3    Electric Automatic Mode
2.5.2   Operation   of   Model   609-C
Figure   2-22. Model 609-C Connections for External Fuel Supply.
Figure   2-23. Model   609-C   Setup   for   Startup
Figure   2-24. Model   609-C   Controls   Used   for   Manual   Operations.
f . If   engine   is   cold
2.5.2.2   Automatic Mode.
Flgure   2-25. Model 609-C Controls Used for Automatic Operation
Automatic Mode. (Continued)
m. Shut   down   pumping   assembly
2.5.3.1     Electric Manual Mode
Figure   2-27. Model US636HCCD-1 Controls Used for Electric Manual Operation
2.5.3.2 Electric Automatic Mode.
Figure   2-28. Model   WS636HCCD-1   Controls   Used   for   Electric   Automatic   Operation
2.6 DECALS AND INSTRUCTION PLATES
Figure   2-30.   Operating   Range   Curves   for   Unit   609-C.
Figure 2-31. Operating Instructions for Unit 609-C
Figure   2-32.   Warning,   Caution,   and   Data   Plates   for   Model   609-C.
Figure   2-33.   Caution   Plate   and   Stenciling   on   Model   US636HCCD-1.
Figure   2-34.   Engine   Operating   Instructions,   Data   Plate,   and   Stenciling   on   Model US636HCCD-1.
2.7   PREPARATION FOR MOVEMENT.
2.7.2 Preparation of Pumping Assemblies for Movement.
2.7.2.2 Securing Pumping Assemblies to Towing Vehicle
e. If   equipped   with   a   double   posted   front   jack
Figure   2-38.   Connecting   Pumping   Assembly,   With   Front   Tripod   Jack,   to   Towing Vehicle . (Model 609-A Shown)
SECTION IV. OPERATION UNDER UNUSUAL CONDITIONS - TM-10-4320-344-10_145
2.11.2.1 Nuclear Decontamination
CHAPTER 3 OPERATOR MAINTENANCE INSTRUCTIONS - TM-10-4320-344-10_147
SECTION I. LUBRICATION INSTRUCTIONS
Table   3-1.   Troubleshooting   Table.   (Continued)
7 . MODEL 609-A ENGINE IS OVERHEATING
11.   RUNNING AND BRAKE LIGHTS DO NOT WORK.
d. If cable cannot be adjusted
APPENDIX   A REFERENCES - TM-10-4320-344-10_153
APPENDIX B COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS
SECTION   H. COMPONENTS   OF   END   ITEM
COMPONENTS OF END ITEM (CONTINUED ) - TM-10-4320-344-10_157
COMPONENTS OF END ITEM (CONTINUED ) - TM-10-4320-344-10_158
COMPONENTS OF END ITEM (CONTINUED ) - TM-10-4320-344-10_159
COMPONENTS OF END ITEM (CONTINUED)
SECTION III. BASIC ISSUE ITEMS
APPENDIX C ADDITIONAL AUTHORIZATION LIST
APPENDIX D EXPENDABLE AND DURABLE ITEMS LIST
TM-10-4320-344-10_167
SECTION II. DEFINITION OF UNUSUAL TERMS
INDEX - TM-10-4320-344-10_169
INDEX -cont - TM-10-4320-344-10_170

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