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CHAPTER  1 INTRODUCTION - TM-10-4320-309-14_9
Figure 1-1. Diesel-Driven Centrifugal Pump - TM-10-4320-309-14_10
1-7.   WARRANTY
Section II. EQUIPMENT DESCRIPTION AND DATA - TM-10-4320-309-14_12
1 - 9. a. b. c. d. e. f. Figure 1-2. Diesel-Driven Centrifugal Pump, Major Components INLET AIR SOUND ENCLOSURE.  Provides  noise  reduction  and  directs  engine  intake  air  to  air  cleaner and flywheel fan. Contains hinged door which swings up to provide operator access to engine controls. OUTLET AIR SOUND ENCLOSURE.  Provides noise reduction and directs air out of sound enclosure. SOUND ENCLOSURE BRACKET.  Provides structural support for inlet and outlet sound enclosures. Mounts  to  frame. DIESEL ENGINE. Four-stroke, vertical cylinder, air-cooled diesel. Provides power necessary to drive the pump. CENTRIFUGAL PUMP.  Continuous duty, self-priming, 125 GPM at 50 ft of head. FRAME. Aluminum,  all  welded  construction.  Provides  for  easy  transportability  and  supports  engine  and pump. 1-5 LOCATION  AND  DESCRIPTION  OF  MAJOR  COMPONENTS
1-10. EQUIPMENT DATA
ENGINE - TM-10-4320-309-14_15
Section III. TECHNICAL PRINCIPLES OF OPERATION - TM-10-4320-309-14_16
Figure  1-4.  Diesel-Driven  Centrifugal  Pump,  Major  Components
Figure 1-5. Diesel Engine, Major Components
CHAPTER  2 OPERATING INSTRUCTIONS - TM-10-4320-309-14_19
2-2. OPERATORS CONTROLS AND INDICATORS
LUBE  OIL  DRAIN  PLUG
Section  II.  OPERATORS  PREVENTIVE  MAINTENANCE  CHECKS  AND  SERVICES
2-4.  PMCS  PROCEDURES
Table   2-1. Preventive Maintenance Checks and Service
Preventive Maintenance Checks and Services- Continued - TM-10-4320-309-14_25
Preventive Maintenance Checks and Services- Continued - TM-10-4320-309-14_26
Preventive Maintenance Checks and Services- Continued - TM-10-4320-309-14_27
Preventive Maintenance Checks and Services- Continued - TM-10-4320-309-14_28
Preventive Maintenance Checks and Services- Continued - TM-10-4320-309-14_29
Preventive Maintenance Checks and Services- Continued - TM-10-4320-309-14_30
Preventive Maintenance Checks and Services- Continued - TM-10-4320-309-14_31
Preventive Maintenance Checks and Services- Continued - TM-10-4320-309-14_32
Preventive Maintenance Checks and Services- Continued - TM-10-4320-309-14_33
Preventive Maintenance Checks and Services- Continued - TM-10-4320-309-14_34
Preventive Maintenance Checks and Services- Continued - TM-10-4320-309-14_35
Preventive Maintenance Checks and Services- Continued - TM-10-4320-309-14_36
Preventive Maintenance Checks and Services- Continued - TM-10-4320-309-14_37
Preventive Maintenance Checks and Services- Continued - TM-10-4320-309-14_38
Preventive Maintenance Checks and Services- Continued - TM-10-4320-309-14_39
Preventive Maintenance Checks and Services- Continued - TM-10-4320-309-14_40
Preventive Maintenance Checks and Services- Continued - TM-10-4320-309-14_41
Preventive Maintenance Checks and Services- Continued - TM-10-4320-309-14_42
Section  III.  OPERATION  UNDER  USUAL  CONDITIONS - TM-10-4320-309-14_43
2-8. PREPARATION FOR USE
Figure 2-3. Priming Pump
2-9.  OPERATING  PROCEDURES
b. ADJUSTING   SPEED
c. STOPPING
2-10. PREPARATION FOR MOVEMENT
Figure 2-7. Identification Nameplate
2-12. OPERATION IN EXTREME COLD
2-13. OPERATION IN EXTREME HEAT
2-14. OPERATION IN HIGH ALTITUDES
2-17. OPERATION IN SALT WATER AREAS
CHAPTER  3 MAINTENANCE  INSTRUCTIONS
3-3.  LUBE  OIL  CAPACITY
3-4. LUBRICATION POINTS
Section II. REPAIR PARTS, SPECIAL TOOLS, TEST, MEASUREMENT AND DIAGNOSTIC EQUIPMENT (TMDE), AND SUPPORT EQUIPMENT.
3-9.  CHECKING  UNPACKED  EQUIPMENT
Figure 3-4. Priming Pump
3-11.  PRELIMINARY  SERVICING  AND  ADJUSTING  OF  EQUIPMENT
Table 3-2. Unit Preventive Maintenance Checks and Services
Unit Preventive Maintenance Checks and Services - Continued - TM-10-4320-309-14_63
Unit Preventive Maintenance Checks and Services - Continued - TM-10-4320-309-14_64
Unit Preventive Maintenance Checks and Services - Continued - TM-10-4320-309-14_65
Unit Preventive Maintenance Checks and Services - Continued - TM-10-4320-309-14_66
Section V.  UNIT  TROUBLESHOOTING  PROCEDURES
Table 3-4. Unit Troubleshooting Continued
5.  LACK  OF  POWER
9. LOW DISCHARGE PRESSURE
3-14.  REPLACE  AIR  CLEANER  ELEMENT
INSTALLATION - TM-10-4320-309-14_72
3-15.  REPLACE/INSPECT/SERVICE  CENTRIFUGAL  PUMP,  DIESEL-DRIVEN
Figure  3-6.  Diesel-Driven  Centrifugal  Pump  Assembly
3-16. REPLACE/INSPECT SOUND ENCLOSURE ASSEMBLY
INSPECTION - TM-10-4320-309-14_76
3-17. REPLACE/REPAIR CHECK VALVE ASSEMBLY
Figure  3-8.  Replace/Repair  Suction  Check  Valve  Assembly
3-18.  REPLACE/SERVICE  FUEL  TANK
SERVICE - TM-10-4320-309-14_80
3-19.  REPLACE/SERVICE  FUEL  COCK  AND  FUEL  FILTER
SERVICE - TM-10-4320-309-14_82
3-20.  REPLACE/SERVICE  FUEL  INJECTION  PIPE
INSTALLATION - TM-10-4320-309-14_84
3-21. REPLACE/INSPECT EXHAUST SILENCER/SPARK ARRESTOR
Figure  3-12.  Replace/Inspect  Exhaust  Silencer/Spark  Arrestor  Assembly
3-22. REPLACE/INSPECT/ADJUST VALVE ROCKER ARM ASSEMBLY
Figure 3-13. Valve Rocker Arm Cover Removal
Figure 3-14.  Adjusting Valve Clearance
Section VII. PREPARATION FOR STORAGE OR SHIPMENT - TM-10-4320-309-14_90
CHAPTER  4 DIRECT  SUPPORT  MAINTENANCE  INSTRUCTIONS
Table 4-1. Direct Support Troubleshooting Chart
5.  BLACK  SMOKE  EXHAUST
Section  II.  MAINTENANCE  PROCEDURES
4-6. INSPECT/REPAIR INLET AIR SOUND ENCLOSURE ASSEMBLY
Figure 4-1. Inlet Air Sound Enclosure Assembly
Toluol solvent
4-7. REPLACE/INSPECT/REPAIR DOOR, LATCH, AND HINGE
REPAIR - TM-10-4320-309-14_99
INSTALLATION - TM-10-4320-309-14_100
4-8. INSPECT/REPAIR OUTLET AIR SOUND ENCLOSURE ASSEMBLY
Figure 4-3. Outlet Air Sound Enclosure Assembly
Toluol solvent
4-9.  REPLACE/INSPECT/REPAIR  SOUND  ENCLOSURE  BRACKET  ASSEMBLY
REMOVAL - TM-10-4320-309-14_105
4-10. REPLACE/INSPECT SOUND ENCLOSURE AIR FLOW BAFFLE
Figure 4-5. Air Flow Baffle
4-11. REPLACE/INSPECT/SERVICE VOLUTE
INSTALLATION - TM-10-4320-309-14_109
4-12. REPLACE/INSPECT IMPELLER, SHAFT SEAL, AND SHAFT ADAPTER
Figure 4-7. Replacing Impeller, Shaft Seal, and Shaft Adapter
f. After proper clearance
4-13. REPLACE WEAR PLATE
Figure 4-8. Replace Wear Plate
4-14. REPLACE/INSPECT/REPAIR PUMP CASING
Figure  4-9.  Pump  Casing  Assembly
4-15. REPLACE DIESEL ENGINE
Figure  4-10.  Engine  Mounting  Assembly
4-16. REPLACE FUEL INJECTION NOZZLE
REMOVAL - TM-10-4320-309-14_120
4-17. REPLACE/TEST/ADJUST FUEL INJECTION PUMP
Figure 4-13. Replace Fuel Injection Pump
TEST - TM-10-4320-309-14_123
Figure 4-14. Top Dead Center Position
Figure 4-15. Configuration of Fuel Injection Pump
Figure  4-16.  Fuel  Injection  Volume  Limitation  Adjustment
4-18.  REPLACE/INSPECT  AIR  INTAKE  BEND
INSTALLATION - TM-10-4320-309-14_128
4-19. REPLACE/INSPECT/REPAIR RECOIL STARTER ASSEMBLY
REPAIR - TM-10-4320-309-14_130
b. Assembly
d. Replace Recall Starter Rope
4-20. REPLACE/INSPECT FLYWHEEL COOLING CASE COVER
REMOVAL - TM-10-4320-309-14_134
4-21. REPLACE/INSPECT/SERVICE LUBE OIL STRAINER
INSPECTION - TM-10-4320-309-14_136
4-22. REPLACE FRAME ASSEMBLY, BASE PLATE, AND SHOCK MOUNTS
Figure 4-21. Engine Mounting Assembly
CHAPTER 5 GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
5-3. ADJUST/REPAIR FUEL INJECTION NOZZLE
Figure 5-1. Fuel Injection Nozzle Repair
b. Reassembly of Fuel Injection Nozzle
5-4. REPLACE/INSPECT/REPAIR CYLINDER HEAD AND VALVE ASSEMBLY
Figure 5-2. Cylinder Head Assembly
Figure  5-3.  Removing  Cylinder  Head
INSPECTION - TM-10-4320-309-14_146
Figure 5-6. Intake Exhaust Valve Assembly
REPAIR - TM-10-4320-309-14_148
f. Install valve spring
5-5.  REPLACE/INSPECT/REPAIR  CRANKCASE  COVER
Figure 5-9. Replacing Crankcase Cover
INSPECTION - TM-10-4320-309-14_152
INSTALLATION - TM-10-4320-309-14_153
5-6. REPLACE/INSPECT/REPAIR LUBE OIL PUMP
REMOVAL - TM-10-4320-309-14_155
INSPECTION - TM-10-4320-309-14_156
5-7.   REPLACE/INSPECT   CAMSHAFT
REMOVAL - TM-10-4320-309-14_158
Figure 5-18. Camshaft Bearings
INSTALLATION - TM-10-4320-309-14_160
Figure  5-21.  Inserting  Camshaft
5-8.  REPLACE/INSPECT  BALANCER  SHAFT
INSPECTION - TM-10-4320-309-14_163
5-9. REPLACE/INSPECT GOVERNOR AND SPEED CONTROL DEVICE
Figure 5-26. Speed Control Device Assembly
b.       Governor Assembly
INSTALLATION - TM-10-4320-309-14_167
5-10. REPLACE/INSPECT CONNECTING ROD
REMOVAL - TM-10-4320-309-14_169
INSTALLATION - TM-10-4320-309-14_170
5-11  .  REPLACE/INSPECT  PISTON
Figure 5-31. Removing and Installing Piston
INSPECTION - TM-10-4320-309-14_173
Figure 5-33. Measuring Point of Piston Pin
INSTALLATION - TM-10-4320-309-14_175
Figure 5-38. Piston Ring Installation
Figure 5-39. installing the Connecting Rod End Cap
5-12.  REPLACE  FLYWHEEL
Figure 5-40. Crankshaft and Flywheel Assembly
Figure  5-41  Flywheel  Tightening  Handle
Figure 5-45. Tightening the Flywheel
5-13. REPLACE/lNSPECT/REPAIR CRANKSHAFT
Figure 5-46. Crankshaft Assembly
INSPECTION - TM-10-4320-309-14_184
REPAIR - TM-10-4320-309-14_185
5-14. REPLACE/INSPECT/REPAIR CRANKCASE
INSPECTION - TM-10-4320-309-14_187
REPAIR - TM-10-4320-309-14_188
APPENDIX A REFERENCES - TM-10-4320-309-14_189
Appendix B MAINTENANCE  ALLOCATION  CHART - TM-10-4320-309-14_190
B-3. EXPLANATION OF COLUMNS IN THE MAC, SECTION II
B-4. a. b. c. d. e. B-5. a. b. C... . . . . . . . . . . . . . . . . . . . . . . . . . .    Operator  or  crew O . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unit maintenance F  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    Direct  Support  Maintenance H  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    General  Support  Maintenance D  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    Depot  Maintenance Column 5. Tools and Equipment. Column 5 specifies, by code, those common tool sets (not individual tools) and  special  tools,  TMDE,  and  support  equipment  required  to  perform  the  designated  function. Column 6. Remarks. This column shall, when applicable, contain a letter code, in alphabetic order, which shall  be  keyed  to  the  remarks  contained  in  section  IV. EXPLANATION OF COLUMNS IN TOOL AND TEST REQUIREMENTS, SECTION III
Section II. MAINTENANCE ALLOCATION CHART - TM-10-4320-309-14_193
MAINTENANCE  ALLOCATION  CHART  (Cont) - TM-10-4320-309-14_194
MAINTENANCE  ALLOCATION  CHART  (Cont) - TM-10-4320-309-14_195
MAINTENANCE  ALLOCATION  CHART  (Cont) - TM-10-4320-309-14_196
MAINTENANCE  ALLOCATION  CHART  (Cont) - TM-10-4320-309-14_197
Section  III.  TOOL  AND  TEST  EQUIPMENT  REQUIREMENTS - TM-10-4320-309-14_198
TOOL AND TEST EQUIPMENT REQUIREMENTS - TM-10-4320-309-14_199
Section  IV.  REMARKS
APPENDIX C COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS LISTS (BIIL)
Section II. COMPONENTS OF END ITEM - TM-10-4320-309-14_202
ection III. BASIC ISSUE ITEMS
APPENDIX  E EXPANDABLE  AND  DURABLE  SUPPLIES  LIST
Section II. EXPENDABLE AND DURABLE SUPPLIES LIST
APPENDIX F ILLUSTRATED LIST OF MANUFACTURED ITEMS
Figure  F-1
Figure   F-2
Figure  F-4
APPENDIX G TORQUE LIMITS
Section II. DEFINITION OF UNUSUAL TERMS - TM-10-4320-309-14_212
GLOSSARY - TM-10-4320-309-14_213
TIGHTENING TORQUES - TM-10-4320-309-14_214
EXHAUST - TM-10-4320-309-14_215
RECOMMENDATIONS
ALPHABETICAL   INDEX - TM-10-4320-309-14_217
 INDEX - TM-10-4320-309-14_218
 INDEX - TM-10-4320-309-14_219






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