WATER PUMP ASSEMBLY REPAIR (CONT).
Use bearing disassembly fixture to support outer ball
bearing (8) and spacer (9). Push shaft (3) from bearing
(8) and spacer (9). Discard bearings and spacer.
Use bearing disassembly fixture to support bear- ing
(10). Push shaft (3) from bearing (10). Discard
bearing and shaft.
Remove pipe plugs (11 and 12).
Dry cleaning solvent is potentially dangerous. Avoid repeated and prolonged
breathing of vapors and skin contact with the liquid. Do not use near open flame,
arcing equipment, or other ignition source. Always wear eye protection and
Death or serious injury could occur if compressed air is directed against the skin.
Do not use compressed air for cleaning or drying unless the pressure is/has been
reduced to 30 psi (2.11 kgcm2) or less. When working with compressed air always
use chip guards, eye protection, and other personal protective equipment.
Clean all parts with dry cleaning solvent and dry with compressed air.
Inspect grooves in pulleys for wear and damage.
Inspect water pump housing for cracks, damage, or corrosion. Measure housing bore. Discard housing if bearing
bore is larger than 2.45 inches (6.22 mm). Make sure weep hole in housing is open.
Repair is limited to the replacement of all kit parts. Damaged or excessive housing
clearances will deem water pump nonrepairable and should be replaced with a new